MPS功(gong)能式槽式全機械(xie)制作線實踐教(jiao)學系統(tong)軟件(jian)(六站)
一、車輛評述
功(gong)能式撓性自(zi)(zi)己(ji)化(hua)(hua)(hua)(hua)(hua)生產(chan)的(de)(de)線學(xue)習(xi)(xi)指(zhi)(zhi)導(dao)設(she)(she)備(bei)是一(yi)(yi)種種作為(wei)(wei)典型(xing)案例的(de)(de)汽(qi)車(che)電器(qi)項(xiang)(xiang)目(mu)(mu)(mu) 二合(he)一(yi)(yi)化(hua)(hua)(hua)(hua)(hua)、自(zi)(zi)己(ji)化(hua)(hua)(hua)(hua)(hua)類服務(wu),它(ta)是為(wei)(wei)職(zhi)位(wei)本科(ke)院校(xiao)、教(jiao)肓(huang)學(xue)習(xi)(xi)指(zhi)(zhi)導(dao)結構等而發(fa)明的(de)(de),它(ta)比較合(he)適機(ji)械(xie)廠生產(chan)還有(you)自(zi)(zi)己(ji)化(hua)(hua)(hua)(hua)(hua)、汽(qi)車(che)電器(qi)項(xiang)(xiang)目(mu)(mu)(mu) 二合(he)一(yi)(yi)化(hua)(hua)(hua)(hua)(hua)、機(ji)械(xie)項(xiang)(xiang)目(mu)(mu)(mu) 及自(zi)(zi)己(ji)化(hua)(hua)(hua)(hua)(hua)、保(bao)(bao)(bao)持(chi)(chi)項(xiang)(xiang)目(mu)(mu)(mu) 、測控新的(de)(de)技術(shu)、計算公式機(ji)保(bao)(bao)(bao)持(chi)(chi)、自(zi)(zi)己(ji)保(bao)(bao)(bao)持(chi)(chi)等關聯(lian)職(zhi)業的(de)(de)上課和(he)學(xue)習(xi)(xi)指(zhi)(zhi)導(dao)。它(ta)親近重工(gong)業生產(chan)的(de)(de)生產(chan)廠房核心上又(you)應對學(xue)習(xi)(xi)指(zhi)(zhi)導(dao)上課確定(ding)了專用制定(ding),強化(hua)(hua)(hua)(hua)(hua)了各樣保(bao)(bao)(bao)持(chi)(chi)和(he)項(xiang)(xiang)目(mu)(mu)(mu) 活(huo)動(dong)效率。 設(she)(she)備(bei)由三(san)個站(zhan)(zhan)(zhan)構成的(de)(de),都為(wei)(wei):送料查測站(zhan)(zhan)(zhan)、運(yun)送站(zhan)(zhan)(zhan)、代加(jia)工(gong)站(zhan)(zhan)(zhan)、運(yun)送使(shi)用站(zhan)(zhan)(zhan)、使(shi)用站(zhan)(zhan)(zhan)和(he)類別站(zhan)(zhan)(zhan),保(bao)(bao)(bao)持(chi)(chi)設(she)(she)備(bei)需(xu)要(yao)選(xuan)取PLC、三(san)菱PLC的(de)(de)PLC確定(ding)保(bao)(bao)(bao)持(chi)(chi),體(ti)現(xian)了好點的(de)(de)撓性,即(ji)每站(zhan)(zhan)(zhan)具有(you)一(yi)(yi)套(tao)套(tao)PLC保(bao)(bao)(bao)持(chi)(chi)設(she)(she)備(bei)自(zi)(zi)己(ji)保(bao)(bao)(bao)持(chi)(chi),在獨立學(xue)習(xi)(xi)指(zhi)(zhi)導(dao)完全未(wei)來的(de)(de)日子(zi)里,又(you)需(xu)要(yao)將緊鄰的(de)(de)兩站(zhan)(zhan)(zhan)、三(san)站(zhan)(zhan)(zhan)…若能六站(zhan)(zhan)(zhan)連在一(yi)(yi)個,學(xue)習(xi)(xi)指(zhi)(zhi)導(dao)比較復雜設(she)(she)備(bei)的(de)(de)制定(ding)、使(shi)用、代碼編程、校(xiao)準和(he)該機(ji)程序(xu)運(yun)行。 設(she)(she)備(bei)包含了了汽(qi)車(che)電器(qi)項(xiang)(xiang)目(mu)(mu)(mu) 二合(he)一(yi)(yi)化(hua)(hua)(hua)(hua)(hua)職(zhi)業中(zhong)的(de)(de)油路分配器(qi)、三(san)相(xiang)電機(ji)驅動(dong)器(qi)程序(xu)與保(bao)(bao)(bao)持(chi)(chi)、PLC、傳紅(hong)外(wai)感應器(qi)器(qi)等多個保(bao)(bao)(bao)持(chi)(chi)新的(de)(de)技術(shu),比較合(he)適關聯(lian)職(zhi)業中(zhong)學(xue)生確定(ding)項(xiang)(xiang)目(mu)(mu)(mu) 活(huo)動(dong)、內容制定(ding)及初上班位(wei)的(de)(de)項(xiang)(xiang)目(mu)(mu)(mu) 新的(de)(de)技術(shu)師確定(ding)學(xue)習(xi)(xi)指(zhi)(zhi)導(dao)。
二、技術設備公式
1.輸出電:二相四線~220V±10% 50Hz
2.作(zuo)業的環境:溫(wen)-10℃~+40℃ 相對來說水分子含量<85%(25℃) 地形<4000m
3.安裝(zhuang)出(chu)水量:<1.0kVA
4.一整臺機器的寸尺:2400m×1700mm×1400mm
三、系統成分
1.系統軟件的硬(ying)件配置由七(qi)個(ge)站(zhan)組成部分
(1) 送料(liao)測(ce)量(liang)站 由(you)進料(liao)斗、換向臺、導(dao)料(liao)系統、空(kong)間圖形(xing)拉力(li)軸承型(xing)號、軸類(lei)(lei)零(ling)件(jian)滑道、增(zeng)(zeng)加試驗器(qi)、計(ji)數法(fa)電(dian)(dian)(dian)(dian)(dian)(dian)容(rong)器(qi)設(she)(she)定(ding)按(an)健、測(ce)量(liang)軸類(lei)(lei)零(ling)件(jian)和(he)字體色(se)調識別光電(dian)(dian)(dian)(dian)(dian)(dian)子設(she)(she)定(ding)按(an)健、設(she)(she)定(ding)按(an)健主機電(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)、可c語言編(bian)程(cheng)序(xu)設(she)(she)定(ding)器(qi)、按(an)健、I/O插孔(kong)板、數據通訊插孔(kong)板、電(dian)(dian)(dian)(dian)(dian)(dian)子商務(wu)網孔(kong)板、交流(liu)電(dian)(dian)(dian)(dian)(dian)(dian)降(jiang)速無刷電(dian)(dian)(dian)(dian)(dian)(dian)機、電(dian)(dian)(dian)(dian)(dian)(dian)磁振動器(qi)閥(fa)及電(dian)(dian)(dian)(dian)(dian)(dian)磁閥(fa)組成(cheng)(cheng)的(de),注意來完成(cheng)(cheng)將(jiang)軸類(lei)(lei)零(ling)件(jian)從傳(chuan)輸(shu)送料(liao)臺由(you)小到(dao)大寄到(dao)測(ce)量(liang)流(liu)水線工(gong),增(zeng)(zeng)加試驗器(qi)將(jiang)軸類(lei)(lei)零(ling)件(jian)增(zeng)(zeng)加并測(ce)量(liang)軸類(lei)(lei)零(ling)件(jian)字體色(se)調。
(2) 幫運站(zhan)(zhan) 由(you)機(ji)制(zhi)手、橫臂、退回臺(tai)、旋轉(zhuan)視(shi)頻氣閥(fa)、轉(zhuan)換開(kai)關電原(yuan)、可代碼序有效智能控(kong)制(zhi)器、功能鍵(jian)、I/O接(jie)口的(de)(de)(de)類型的(de)(de)(de)類型板(ban)、通訊(xun)設備(bei)接(jie)口的(de)(de)(de)類型的(de)(de)(de)類型板(ban)、不間(jian)斷網孔板(ban)、好幾(ji)分的(de)(de)(de)類型電磁振動器閥(fa)及氣閥(fa)分為,主要是已完(wan)成(cheng)將工件的(de)(de)(de)從上站(zhan)(zhan)搬(ban)至下一趟。
(3) 制(zhi)(zhi)(zhi)作(zuo)手(shou)(shou)(shou)(shou)工生(sheng)產(chan)(chan)(chan)制(zhi)(zhi)(zhi)造(zao)站 由6辦公功位換向本職(zhi)上(shang)班臺(tai)面、普通(tong)手(shou)(shou)(shou)(shou)工生(sheng)產(chan)(chan)(chan)制(zhi)(zhi)(zhi)造(zao)件庫(3種(zhong)普通(tong)手(shou)(shou)(shou)(shou)工生(sheng)產(chan)(chan)(chan)制(zhi)(zhi)(zhi)造(zao)件)、啟閉式制(zhi)(zhi)(zhi)作(zuo)手(shou)(shou)(shou)(shou)工生(sheng)產(chan)(chan)(chan)制(zhi)(zhi)(zhi)造(zao)系統的、制(zhi)(zhi)(zhi)作(zuo)手(shou)(shou)(shou)(shou)工生(sheng)產(chan)(chan)(chan)制(zhi)(zhi)(zhi)造(zao)應(ying)用(yong)程(cheng)序(xu)、測試應(ying)用(yong)程(cheng)序(xu)、伺服主(zhu)軸(zhou)(zhou)(zhou)無(wu)刷(shua)(shua)電(dian)機(ji)(ji)驅使器(qi)(qi)驅使器(qi)(qi)、三(san)相(xiang)四(si)線(xian)制(zhi)(zhi)(zhi)伺服主(zhu)軸(zhou)(zhou)(zhou)無(wu)刷(shua)(shua)電(dian)機(ji)(ji)驅使器(qi)(qi)主(zhu)軸(zhou)(zhou)(zhou)無(wu)刷(shua)(shua)電(dian)機(ji)(ji)(6A)、微電(dian)子感測器(qi)(qi)器(qi)(qi)、相(xiang)近旋(xuan)鈕(niu)、旋(xuan)鈕(niu)外接電(dian)源、平米扭(niu)力的軸(zhou)(zhou)(zhou)承、可編(bian)譯程(cheng)序(xu)序(xu)掌握(wo)器(qi)(qi)、開關、I/O主(zhu)板(ban)界面板(ban)、電(dian)氣(qi)(qi)成套(tao)網孔(kong)(kong)板(ban)、網絡通(tong)訊主(zhu)板(ban)界面板(ban)、整流緩速主(zhu)軸(zhou)(zhou)(zhou)無(wu)刷(shua)(shua)電(dian)機(ji)(ji)、許多類(lei)型電(dian)磁振動器(qi)(qi)閥及氣(qi)(qi)式分為,換向本職(zhi)上(shang)班臺(tai)面有7個回轉(zhuan)辦公功位,制(zhi)(zhi)(zhi)作(zuo)手(shou)(shou)(shou)(shou)工生(sheng)產(chan)(chan)(chan)制(zhi)(zhi)(zhi)造(zao)站主(zhu)要的完全類(lei)件的制(zhi)(zhi)(zhi)作(zuo)手(shou)(shou)(shou)(shou)工生(sheng)產(chan)(chan)(chan)制(zhi)(zhi)(zhi)造(zao)(鉆(zhan)孔(kong)(kong)設備、銑孔(kong)(kong)),相(xiang)結行類(lei)件測試。
(4) 打包安(an)轉(zhuan)站 由平行上(shang)班臺(tai)、起(qi)重(zhong)機(ji)臂、自動化機(ji)器人(ren)、齒(chi)圈齒(chi)條傳送、產業(ye)導軌、啟閉外接(jie)電(dian)(dian)源(yuan)、可編學習序(xu)把握器、控制鍵(jian)、I/O插(cha)口板、通信網絡插(cha)口板、機(ji)電(dian)(dian)網孔(kong)板、三(san)類(lei)形型(xing)電(dian)(dian)磁(ci)波閥(fa)及電(dian)(dian)磁(ci)閥(fa)組合,主要順(shun)利完成將上(shang)站零(ling)件(jian)(jian)端(duan)(duan)起(qi)裝入安(an)轉(zhuan)渠道,將裝上(shang)零(ling)件(jian)(jian)端(duan)(duan)起(qi)卸下(xia)站。
(5) 組裝(zhuang)(zhuang)站 由吸盤(pan)機器(qi)手、叉臂(bei)部(bu)分(fen)、飛速轉動氣閥(fa)(fa)、料罐換位部(bu)分(fen)、軸(zhou)類(lei)(lei)零件研(yan)發推出了部(bu)分(fen)、真(zhen)空箱產生器(qi)、旋鈕(niu)電源開關、程(cheng)序保(bao)持器(qi)序序保(bao)持器(qi)、開關按(an)鈕(niu)、I/O界面(mian)板(ban)、聯系(xi)界面(mian)板(ban)、電力網孔板(ban)、多種多樣內型電磁爐閥(fa)(fa)及氣閥(fa)(fa)包含,注意結(jie)束選擇要組裝(zhuang)(zhuang)軸(zhou)類(lei)(lei)零件的料罐,將軸(zhou)類(lei)(lei)零件從料罐中研(yan)發推出了,將軸(zhou)類(lei)(lei)零件組裝(zhuang)(zhuang)完美。
(6) 總(zong)類站 由滾珠滾珠絲桿(gan)、滑(hua)桿(gan)停售(shou)部件(jian)、總(zong)類料(liao)斗、伺服(fu)(fu)電(dian)機推動器(qi)(qi)伺服(fu)(fu)電(dian)機、伺服(fu)(fu)電(dian)機推動器(qi)(qi)推動器(qi)(qi)、電(dian)感(gan)感(gan)測器(qi)(qi)器(qi)(qi)、打開電(dian)壓、可(ke)源程序(xu)序(xu)保持器(qi)(qi)、開關按鈕、I/O接頭板、電(dian)力接頭板、組(zu)合(he)件(jian)網孔板、很(hen)多(duo)品形(xing)式(shi)電(dian)磁波閥及氣式(shi)組(zu)成的(de),具(ju)體完整按鋼(gang)件(jian)形(xing)式(shi)總(zong)類,將鋼(gang)件(jian)推入(ru)料(liao)斗。
四、把控好模式
依照(zhao)手機用(yong)戶具體需求可以西門子PLC、三菱數控系統全(quan)系列PLC主機系統:
西門子PLC:
項目編號 站名(ming) 設備 型號規格 微信備注
上(shang)料機查重站(zhan)(zhan)(zhan)(zhan)(zhan) CPU226 24路(lu)(lu)加(jia)數5量(liang)(liang)(liang)讀(du)(du)取/16路(lu)(lu)繼電(dian)(dian)囂輸出 貨(huo)物運輸站(zhan)(zhan)(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)加(jia)數5量(liang)(liang)(liang)讀(du)(du)取/10路(lu)(lu)繼電(dian)(dian)囂輸出 工藝站(zhan)(zhan)(zhan)(zhan)(zhan) CPU224+EM223 14路(lu)(lu)加(jia)數5量(liang)(liang)(liang)讀(du)(du)取/10路(lu)(lu)多結(jie)晶(jing)管(guan)輸出 多結(jie)晶(jing)管(guan)型 裝設站(zhan)(zhan)(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)加(jia)數5量(liang)(liang)(liang)讀(du)(du)取/10路(lu)(lu)繼電(dian)(dian)囂輸出 裝設貨(huo)物運輸站(zhan)(zhan)(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)加(jia)數5量(liang)(liang)(liang)讀(du)(du)取/10路(lu)(lu)繼電(dian)(dian)囂輸出 歸類(lei)站(zhan)(zhan)(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)加(jia)數5量(liang)(liang)(liang)讀(du)(du)取/10路(lu)(lu)多結(jie)晶(jing)管(guan)輸出 多結(jie)晶(jing)管(guan)型 系統(tong)總(zong)線(xian)組成主要采(cai)用RS485無線(xian)網絡通信(xin)設備,使各(ge)站(zhan)(zhan)(zhan)(zhan)(zhan)內的(de)有效控(kong)制大(da)數據信(xin)息和狀態下(xia)(xia)大(da)數據可(ke)能時(shi)時(shi)上(shang)下(xia)(xia)級變(bian)換。每站(zhan)(zhan)(zhan)(zhan)(zhan)均配PC/PPI編寫程序電(dian)(dian)攬又一根(gen)。
西門子:
號碼 站名 主機設備 規格為 提示
送料(liao)監測站 FX2N-48MR 24路(lu)(lu)字(zi)(zi)母(mu)(mu)(mu)5量(liang)讀(du)取/24路(lu)(lu)繼(ji)機械(xie)(xie)工(gong)(gong)作(zuo)(zuo)(zuo)的(de)傳輸(shu) 貨(huo)(huo)物(wu)貨(huo)(huo)物(wu)運輸(shu)站 FX2N-48MR 24路(lu)(lu)字(zi)(zi)母(mu)(mu)(mu)5量(liang)讀(du)取/24路(lu)(lu)繼(ji)機械(xie)(xie)工(gong)(gong)作(zuo)(zuo)(zuo)的(de)傳輸(shu) 制作(zuo)(zuo)(zuo)站 FX2N-48MT 24路(lu)(lu)字(zi)(zi)母(mu)(mu)(mu)5量(liang)讀(du)取/24路(lu)(lu)納(na)米(mi)線(xian)(xian)管(guan)工(gong)(gong)作(zuo)(zuo)(zuo)的(de)傳輸(shu) 納(na)米(mi)線(xian)(xian)管(guan)型(xing) 進行的(de)安裝站 FX2N-48MR 24路(lu)(lu)字(zi)(zi)母(mu)(mu)(mu)5量(liang)讀(du)取/24路(lu)(lu)繼(ji)機械(xie)(xie)工(gong)(gong)作(zuo)(zuo)(zuo)的(de)傳輸(shu) 進行的(de)安裝貨(huo)(huo)物(wu)貨(huo)(huo)物(wu)運輸(shu)站 FX2N-48MR 24路(lu)(lu)字(zi)(zi)母(mu)(mu)(mu)5量(liang)讀(du)取/24路(lu)(lu)繼(ji)機械(xie)(xie)工(gong)(gong)作(zuo)(zuo)(zuo)的(de)傳輸(shu) 分類別(bie)站 FX2N-48MT 24路(lu)(lu)字(zi)(zi)母(mu)(mu)(mu)5量(liang)讀(du)取/24路(lu)(lu)納(na)米(mi)線(xian)(xian)管(guan)工(gong)(gong)作(zuo)(zuo)(zuo)的(de)傳輸(shu) 納(na)米(mi)線(xian)(xian)管(guan)型(xing) 傳輸(shu)線(xian)(xian)構造使用三凌RS485網絡上通(tong)信(xin)(xin)設(she)備,使各站直接的(de)控制信(xin)(xin)息(xi)內容和(he)睡眠狀態信(xin)(xin)息(xi)并能時(shi)實(shi)互不交互。每站均配(pei)SC-09c語言編(bian)程通(tong)信(xin)(xin)電(dian)纜又一根。
五、培訓工作
1. 明(ming)白調節器器的軟(ruan)件
2. 查看氣動系(xi)統部(bu)件的(de)應運
3. 掌握了PLC操縱技術水平 模塊電源式(shi)柔軟會(hui)自(zi)動控(kong)制(zhi)加工加工線實踐設(she)備(bei)的(de)7個事情(qing)站相互(hu)之間都(dou)有很(hen)大套PLC主機結(jie)構,可劃分出7個完完全全單獨的(de)的(de)事情(qing)站來實踐,在對各標段加工加工工藝設(she)備(bei)和電操縱設(she)備(bei)的(de)的(de)帶來自(zi)己(ji)熟悉的(de)后(hou),在PLCjava開發可已完成: PLC大多(duo)電腦指令(ling)學習(xi)培訓和實際效果(guo)用
(1) 體統出現問題檢驗(yan) (2) 零(ling)件裝(zhuang)料(liao)軟(ruan)(ruan)件把(ba)(ba)控(kong)(kong)(kong)(kong) (3) 零(ling)件搬貨軟(ruan)(ruan)件把(ba)(ba)控(kong)(kong)(kong)(kong) (4) 零(ling)件檢驗(yan)軟(ruan)(ruan)件把(ba)(ba)控(kong)(kong)(kong)(kong) (5) 零(ling)件搬貨的(de)裝(zhuang)配軟(ruan)(ruan)件把(ba)(ba)控(kong)(kong)(kong)(kong) (6) 零(ling)件的(de)裝(zhuang)配軟(ruan)(ruan)件把(ba)(ba)控(kong)(kong)(kong)(kong) (7) 零(ling)件的(de)分類軟(ruan)(ruan)件把(ba)(ba)控(kong)(kong)(kong)(kong) (8) 多任務辦公工位軟(ruan)(ruan)件把(ba)(ba)控(kong)(kong)(kong)(kong) (9) 任務單園(yuan)聯機(ji)軟(ruan)(ruan)件把(ba)(ba)控(kong)(kong)(kong)(kong) (10) 步進win7驅(qu)動器無刷電機(ji)win7驅(qu)動把(ba)(ba)控(kong)(kong)(kong)(kong)
4. 電器把控體(ti)系配置(zhi)校正
5. 機械化系統按(an)照(zhao)程序調試(shi)
6. 調(diao)速電機(ji)驅動器軟件(jian)接(jie)線
7. 設備維護(hu)和故障率(lv)檢查技(ji)藝
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