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021-51391083
021-51391083
一、食品概要
MPS網型包(bao)塊(kuai)式(shi)(shi)(shi)柔性(xing)(xing)板(ban)智能(neng)(neng)化(hua)(hua)研(yan)發線實際操作(zuo)培訓 活(huo)動(dong)(dong)系(xi)統(tong)(tong)化(hua)(hua)是種(zhong)是主要(yao)表現的(de)汽(qi)車電(dian)器分(fen)離式(shi)(shi)(shi)化(hua)(hua)、智能(neng)(neng)化(hua)(hua)類(lei)企業(ye)(ye)(ye)產(chan)(chan)品，它(ta)是為職業(ye)(ye)(ye)化(hua)(hua)專科(ke)院校、學校指(zhi)導裝(zhuang)置等(deng)而(er)研(yan)制(zhi)開發的(de)，它(ta)更適合(he)自動(dong)(dong)式(shi)(shi)(shi)化(hua)(hua)設備(bei)生(sheng)產(chan)(chan)加(jia)工(gong)(gong)(gong)(gong)加(jia)工(gong)(gong)(gong)(gong)以及(ji)智能(neng)(neng)化(hua)(hua)、汽(qi)車電(dian)器分(fen)離式(shi)(shi)(shi)化(hua)(hua)、電(dian)氣開關過(guo)程(cheng)及(ji)智能(neng)(neng)化(hua)(hua)、管(guan)理過(guo)程(cheng)、測控(kong)技術工(gong)(gong)(gong)(gong)藝、運(yun)算機管(guan)理、智能(neng)(neng)管(guan)理等(deng)相應(ying)的(de)專業(ye)(ye)(ye)化(hua)(hua)的(de)培訓 活(huo)動(dong)(dong)和指(zhi)導。它(ta)近(jin)乎實業(ye)(ye)(ye)研(yan)發生(sheng)產(chan)(chan)加(jia)工(gong)(gong)(gong)(gong)加(jia)工(gong)(gong)(gong)(gong)現場(chang)基礎性(xing)(xing)上(shang)又正規針對實際操作(zuo)培訓 活(huo)動(dong)(dong)培訓 活(huo)動(dong)(dong)實現了(le)正規設汁，突破了(le)種(zhong)種(zhong)管(guan)理和過(guo)程(cheng)實際操作(zuo)意識。采用了(le)了(le)先進集體的(de)系(xi)統(tong)(tong)總線管(guan)理模式(shi)(shi)(shi)，增配帶控(kong)制(zhi)器PLC、工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)觸(chu)摸屏、MCGS工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)組態(tai)監控(kong)軟件、MES生(sheng)產(chan)(chan)制(zhi)造(zao)管(guan)理軟件等(deng)，系(xi)統(tong)(tong)更加(jia)完整性(xing)(xing)，更能(neng)(neng)展(zhan)現工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)現場(chang)的(de)工(gong)(gong)(gong)(gong)作(zuo)狀態(tai)及(ji)現代制(zhi)造(zao)工(gong)(gong)(gong)(gong)業(ye)(ye)(ye)的(de)發展(zhan)方向(xiang)。
系統(tong)化(hua)由兩點站(zhan)(zhan)(zhan)組成(cheng)的(de)，都為：放料(liao)測試(shi)站(zhan)(zhan)(zhan)、運送(song)(song)(song)站(zhan)(zhan)(zhan)、精加(jia)工(gong)(gong)站(zhan)(zhan)(zhan)、運送(song)(song)(song)施工(gong)(gong)站(zhan)(zhan)(zhan)、施工(gong)(gong)站(zhan)(zhan)(zhan)、分類(lei)別站(zhan)(zhan)(zhan)、運送(song)(song)(song)分檢站(zhan)(zhan)(zhan)、傳送(song)(song)(song)數據分檢站(zhan)(zhan)(zhan)，的(de)控制(zhi)技術(shu)化(hua)適(shi)用三(san)(san)菱數控系統(tong)的(de)PLC進行(xing)控制(zhi)，具有(you)(you)較好的(de)柔性，即每站(zhan)(zhan)(zhan)各有(you)(you)一套(tao)PLC控制(zhi)系統(tong)獨立控制(zhi)，在(zai)單個培(pei)訓完成(cheng)以后，又可以將相鄰的(de)兩站(zhan)(zhan)(zhan)、三(san)(san)站(zhan)(zhan)(zhan)…直至八(ba)站(zhan)(zhan)(zhan)連(lian)在(zai)一起(qi)，學習(xi)復雜系統(tong)的(de)設計、安裝、編程、調(diao)試(shi)和整機運行(xing)。
二、方法指標
1、設置(zhi)24v電源(yuan)：兩(liang)相(xiang)電四線～220V±10% 50Hz
2、事情工作：溫差-10℃～+40℃ 相對(dui)濕度＜85%(25℃) 海拔＜4000m
3、控制系統數(shu)量：≤1.5kVA
4、機床(chuang)長度：3800mm×1700mm×1400mm
三、平臺根據
系統(tong)化的cpu由(you)六個(ge)站(zhan)組成
(1)送料檢查站
由(you)料(liao)臺(tai)、導料(liao)平臺(tai)、推料(liao)平臺(tai)、判斷鑒別光電(dian)(dian)產品電(dian)(dian)旋(xuan)鈕、電(dian)(dian)旋(xuan)鈕電(dian)(dian)源開關、可編寫程序(xu)序(xu)有效整(zheng)流器、按鈕圖片、I/O接口板(ban)、電(dian)(dian)氣網孔(kong)板(ban)、電(dian)(dian)磁閥及(ji)氣缸組(zu)成(cheng)，主(zhu)要完成(cheng)將工(gong)件從料(liao)臺(tai)依次(ci)送到檢測工(gong)位、等待取走。
(2)幫運站
由物理手(shou)、橫(heng)臂、回升臺(tai)、選轉(zhuan)節(jie)流閥、旋轉(zhuan)開(kai)關供電(dian)(dian)、可java開(kai)發序(xu)把控器、圖標(biao)、I/O接口板、電(dian)(dian)氣網孔板、多種類型電(dian)(dian)磁閥及氣缸組(zu)成，主要完成將工件從上站(zhan)搬(ban)至下一站(zhan)。
(3)手工加工站
由6工(gong)位(wei)(wei)回(hui)轉工(gong)作(zuo)臺(tai)、刀具(ju)庫（3種刀具(ju)）、升降式加(jia)(jia)工(gong)系統、加(jia)(jia)工(gong)組件(jian)、檢(jian)測(ce)組件(jian)、步進驅動(dong)器(qi)、步進電機、光電傳感(gan)器(qi)、接近開關、開關電源、平面推力軸承、可編程(cheng)序控制器(qi)、按(an)鈕、I/O接口板、電氣網孔(kong)板、通訊(xun)接口板、直流減(jian)速電機、多種類(lei)型電磁閥及氣缸組成，回(hui)轉工(gong)作(zuo)臺(tai)有六個旋轉工(gong)位(wei)(wei)，加(jia)(jia)工(gong)站主要完成工(gong)件(jian)的加(jia)(jia)工(gong)（鉆孔(kong)、銑孔(kong)），并進行(xing)工(gong)件(jian)檢(jian)測(ce)。
(4)裝卸使用站
由勻速轉動加移(yi)動做工作臺面(mian)、吊車(che)臂、機(ji)誡手、工業生產導軌、按健電原(yuan)、可語言編程序操(cao)控(kong)器(qi)、按健、I/O接口板、電氣(qi)網孔板、多種類型電磁閥及氣(qi)缸組成，主要完成將上站工件拿起(qi)(qi)放(fang)入安裝(zhuang)平臺，將裝(zhuang)好工件拿起(qi)(qi)放(fang)下站。
(5)按照站
由(you)吸盤廠家手、搖背構件(jian)(jian)(jian)、平移氣(qi)(qi)式、料罐換位構件(jian)(jian)(jian)、鋁(lv)件(jian)(jian)(jian)還推出構件(jian)(jian)(jian)、進(jin)口真空遭(zao)受器、觸(chu)點(dian)開關電源電路、可程序編(bian)程序操控器、圖標、I/O接口板(ban)(ban)、電氣(qi)(qi)網孔板(ban)(ban)、多種類型(xing)電磁閥及(ji)氣(qi)(qi)缸(gang)組成，主要完成選擇(ze)要安裝工件(jian)(jian)(jian)的料倉，將工件(jian)(jian)(jian)從料倉中推出，將工件(jian)(jian)(jian)安裝到位。
(6)復制快(kuai)遞分揀站
基本由(you)三相供電聊天(tian)緩速(su)減速(su)機、光電材(cai)料(liao)調(diao)節器器、色調(diao)節器器、開關開關按鈕供電、開關按鈕、I/O接(jie)口(kou)板(ban)(ban)、電氣網孔板(ban)(ban)等組(zu)成，主要完成將材(cai)料(liao)傳送至下一站。
(7)貨物搬運挑揀(jian)站(zhan)
主(zhu)要由(you)實業導軌(gui)、上下(xia)電(dian)(dian)磁(ci)閥、氣爪、剩磁(ci)旋轉(zhuan)主(zhu)機(ji)電(dian)(dian)源開關(guan)、廢料回收貯存器(qi)、旋轉(zhuan)主(zhu)機(ji)電(dian)(dian)源開關(guan)主(zhu)機(ji)電(dian)(dian)源、可程序編寫序控住(zhu)器(qi)、功能(neng)鍵、I/O接口板、電(dian)(dian)氣網孔(kong)板、多種類(lei)型電(dian)(dian)磁(ci)閥組成，主(zhu)要完成分(fen)揀生產線中的(de)廢物料并將其(qi)搬運(yun)至(zhi)廢料存儲器(qi)中。
(8)定義站
由滾(gun)珠梯形絲(si)桿、滑桿投(tou)入市場構件(jian)、劃分類(lei)(lei)別礦倉、步進(jin)電(dian)機的(de)(de)控(kong)(kong)(kong)(kong)制(zhi)高壓(ya)(ya)電(dian)機的(de)(de)控(kong)(kong)(kong)(kong)制(zhi)高壓(ya)(ya)電(dian)機、步進(jin)電(dian)機的(de)(de)控(kong)(kong)(kong)(kong)制(zhi)高壓(ya)(ya)電(dian)機的(de)(de)控(kong)(kong)(kong)(kong)制(zhi)帶動(dong)器、調節器器、打開主(zhu)(zhu)機電(dian)源、可(ke)程序編程序的(de)(de)控(kong)(kong)(kong)(kong)制(zhi)開關(guan)、圖標、I/O接口板(ban)、電(dian)氣網孔板(ban)、多種類(lei)(lei)型電(dian)磁閥(fa)及(ji)氣缸(gang)組成(cheng)，主(zhu)(zhu)要(yao)完成(cheng)按工(gong)件(jian)類(lei)(lei)型分類(lei)(lei)，將工(gong)件(jian)推入料倉。
四、掌控系統
西門子PLC：
1. 每(mei)(mei)站均增配FX3U-485BD通信模塊(kuai)，用(yong)(yong)于組建三菱通信網絡， 每(mei)(mei)站PLC主機均采用(yong)(yong)FX3U-48。
2. 配備有7英寸(cun)，工業(ye)彩色觸摸(mo)屏。
3. 系統總線結構設計：選(xuan)取FX3U-485BD網絡通(tong)信(xin)，使各站之(zhi)間的控制(zhi)信(xin)息和狀態數據能(neng)夠實(shi)時相互交換。配(pei)有(you)SC-09編程電纜、觸摸屏與(yu)PLC通(tong)信(xin)電纜及(ji)觸摸屏下載電纜。
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