一、商品慨述

 MPSwifi網絡型(xing)組件式(shi)(shi)柔性板半(ban)(ban)(ban)自(zi)(zi)然(ran)(ran)化機(ji)產出(chu)線(xian)實(shi)踐(jian)經驗模式(shi)(shi)也是(shi)種為非(fei)常典型(xing)的(de)機(ji)三合(he)一化、半(ban)(ban)(ban)自(zi)(zi)然(ran)(ran)化機(ji)類(lei)廠品，它(ta)是(shi)為就業(ye)(ye)(ye)學校、培(pei)(pei)育(yu)培(pei)(pei)圳學校等(deng)而試(shi)制的(de)，它(ta)適(shi)機(ji)開發還有(you)半(ban)(ban)(ban)自(zi)(zi)然(ran)(ran)化機(ji)、機(ji)三合(he)一化、不間斷工(gong)(gong)(gong)業(ye)(ye)(ye)化及半(ban)(ban)(ban)自(zi)(zi)然(ran)(ran)化機(ji)、把(ba)(ba)控(kong)(kong)好(hao)工(gong)(gong)(gong)業(ye)(ye)(ye)化、測控(kong)(kong)技術工(gong)(gong)(gong)藝、計(ji)算出(chu)來機(ji)把(ba)(ba)控(kong)(kong)好(hao)、半(ban)(ban)(ban)自(zi)(zi)然(ran)(ran)把(ba)(ba)控(kong)(kong)好(hao)等(deng)各個相關專科的(de)教(jiao)程(cheng)和(he)培(pei)(pei)圳。它(ta)類(lei)似工(gong)(gong)(gong)業(ye)(ye)(ye)化產出(chu)開發施工(gong)(gong)(gong)現(xian)場地基上又(you)采取實(shi)踐(jian)經驗教(jiao)程(cheng)開始(shi)了(le)(le)正(zheng)規設計(ji)制作，加(jia)強了(le)(le)各個把(ba)(ba)控(kong)(kong)好(hao)和(he)工(gong)(gong)(gong)業(ye)(ye)(ye)化實(shi)踐(jian)經驗水平。采用了(le)(le)了(le)(le)一流的(de)數據總(zong)線(xian)把(ba)(ba)控(kong)(kong)好(hao)策略，增裝有(you)芯(xin)片組PLC、工(gong)(gong)(gong)業(ye)(ye)(ye)觸摸屏、MCGS工(gong)(gong)(gong)業(ye)(ye)(ye)組態(tai)監控(kong)(kong)軟件、MES生產制造(zao)管(guan)理軟件等(deng)，系統更加(jia)完整性，更能展現(xian)工(gong)(gong)(gong)業(ye)(ye)(ye)現(xian)場的(de)工(gong)(gong)(gong)作狀(zhuang)態(tai)及現(xian)代制造(zao)工(gong)(gong)(gong)業(ye)(ye)(ye)的(de)發展方向(xiang)。

裝置由7個(ge)站(zhan)(zhan)分(fen)為(wei)，各用為(wei)：上(shang)料機檢查站(zhan)(zhan)、進行(xing)運(yun)輸站(zhan)(zhan)、加工處(chu)理(li)站(zhan)(zhan)、進行(xing)運(yun)輸施工站(zhan)(zhan)、施工站(zhan)(zhan)、進行(xing)分(fen)類站(zhan)(zhan)、進行(xing)運(yun)輸分(fen)棟(dong)站(zhan)(zhan)、發送分(fen)棟(dong)站(zhan)(zhan)，的(de)控制(zhi)(zhi)裝置選擇三菱數控系統(tong)的(de)PLC進行(xing)控制(zhi)(zhi)，具有較好的(de)柔性(xing)，即每站(zhan)(zhan)各有一套PLC控制(zhi)(zhi)系統(tong)獨立控制(zhi)(zhi)，在(zai)單個(ge)培訓完成以(yi)后，又可以(yi)將相鄰的(de)兩站(zhan)(zhan)、三站(zhan)(zhan)…直至八(ba)站(zhan)(zhan)連在(zai)一起(qi)，學(xue)習復雜系統(tong)的(de)設(she)計、安(an)裝、編程(cheng)、調試(shi)和整(zheng)機運(yun)行(xing)。

二、系統指標體系

1、發(fa)送電源(yuan)適配器：二相(xiang)四線～220V±10% 50Hz

2、辦(ban)公條件(jian)：濕(shi)度-10℃～+40℃  相對濕(shi)度＜85%(25℃)  海拔(ba)＜4000m

3、試驗裝置功率：≤1.5kVA

4、一整臺機器的外(wai)形尺寸：3800mm×1700mm×1400mm

三、系統的組合而成

裝置的(de)硬件設施由幾個站(zhan)構(gou)成的(de)

(1)裝料加測站

由料(liao)臺(tai)、導(dao)料(liao)學校、推料(liao)學校、檢查測量甄(zhen)別光(guang)電(dian)(dian)公司啟閉、啟閉開關(guan)電(dian)(dian)源(yuan)電(dian)(dian)路、可c語(yu)言編程(cheng)序(xu)的(de)控(kong)制(zhi)器(qi)接線(xian)圖、控(kong)制(zhi)鍵(jian)、I/O接口板(ban)、電(dian)(dian)氣(qi)網孔(kong)板(ban)、電(dian)(dian)磁閥及氣(qi)缸組成，主要完成將工件(jian)從(cong)料(liao)臺(tai)依次送(song)到檢測工位、等(deng)待取走。

(2)運輸站

由廠家(jia)手(shou)、橫臂(bei)、退回臺(tai)、選(xuan)轉氣(qi)閥、啟閉24v電源、可程(cheng)序編程(cheng)序把(ba)控器、功能鍵、I/O接口(kou)板(ban)、電氣(qi)網(wang)孔板(ban)、多種類型電磁(ci)閥及氣(qi)缸組成，主要完成將工件從(cong)上站搬至下(xia)一站。

(3)加工處理站

由6工(gong)(gong)位回轉(zhuan)工(gong)(gong)作臺(tai)、刀具庫（3種刀具）、升降式加工(gong)(gong)系統、加工(gong)(gong)組(zu)件(jian)、檢測組(zu)件(jian)、步(bu)(bu)進(jin)驅動(dong)器、步(bu)(bu)進(jin)電(dian)(dian)(dian)(dian)機(ji)、光電(dian)(dian)(dian)(dian)傳感(gan)器、接(jie)近(jin)開關(guan)、開關(guan)電(dian)(dian)(dian)(dian)源(yuan)、平面推力(li)軸承、可編程序控(kong)制器、按(an)鈕、I/O接(jie)口板(ban)、電(dian)(dian)(dian)(dian)氣網(wang)孔(kong)板(ban)、通訊接(jie)口板(ban)、直流減速電(dian)(dian)(dian)(dian)機(ji)、多(duo)種類型電(dian)(dian)(dian)(dian)磁閥及氣缸組(zu)成，回轉(zhuan)工(gong)(gong)作臺(tai)有六個旋轉(zhuan)工(gong)(gong)位，加工(gong)(gong)站主(zhu)要完(wan)成工(gong)(gong)件(jian)的加工(gong)(gong)（鉆孔(kong)、銑孔(kong)），并進(jin)行工(gong)(gong)件(jian)檢測。

(4)裝卸貨物安裝站(zhan)

由搖動(dong)加(jia)移動(dong)運轉臺(tai)、塔(ta)式(shi)起(qi)重機(ji)臂、自動(dong)化機(ji)器(qi)人、輕(qing)工(gong)業導軌、電(dian)(dian)電(dian)(dian)源變壓器(qi)適(shi)配器(qi)、可(ke)代碼編程(cheng)序操縱器(qi)、按(an)紐、I/O接口板、電(dian)(dian)氣(qi)網孔(kong)板、多種類(lei)型電(dian)(dian)磁閥及氣(qi)缸(gang)組成，主要完成將上(shang)站工(gong)件拿(na)(na)起(qi)放入(ru)安裝(zhuang)平(ping)臺(tai)，將裝(zhuang)好工(gong)件拿(na)(na)起(qi)放下站。

(5)進行安裝站

由(you)吸盤機制(zhi)手、叉臂器(qi)(qi)(qi)(qi)件(jian)(jian)(jian)、翻轉視頻氣閥、料罐換位器(qi)(qi)(qi)(qi)件(jian)(jian)(jian)、鏜孔(kong)推(tui)出了器(qi)(qi)(qi)(qi)件(jian)(jian)(jian)、蒸空時有檢測器(qi)(qi)(qi)(qi)、面板(ban)開關(guan)電、可(ke)代(dai)碼編程(cheng)序(xu)把控器(qi)(qi)(qi)(qi)、按鈕開關(guan)、I/O接口板(ban)、電氣網孔(kong)板(ban)、多種類型電磁閥及氣缸(gang)組(zu)成，主要完成選(xuan)擇要安(an)裝(zhuang)工件(jian)(jian)(jian)的料倉(cang)(cang)，將(jiang)(jiang)工件(jian)(jian)(jian)從料倉(cang)(cang)中推(tui)出，將(jiang)(jiang)工件(jian)(jian)(jian)安(an)裝(zhuang)到位。

(6)傳送數(shu)據分撿站

關鍵由三相(xiang)交流接觸(chu)器交換減慢速(su)度交流接觸(chu)器、光學調(diao)節(jie)器器、色調(diao)節(jie)器器、啟(qi)閉電源(yuan)開關、控制鍵、I/O接口(kou)板、電氣網孔板等組成，主要完(wan)成將材料傳送至下一站。

(7)貨物搬運分貨站(zhan)

具體(ti)(ti)由工業(ye)企業(ye)導軌(gui)、升降調節氣式、氣爪、吸引力(li)啟(qi)閉、下(xia)腳料數據存(cun)儲器(qi)、啟(qi)閉24v電源、可程序(xu)編寫序(xu)操縱器(qi)、旋鈕、I/O接口板(ban)、電氣網孔板(ban)、多(duo)種類型電磁閥組成(cheng)，主要完成(cheng)分揀生(sheng)產線中(zhong)的廢(fei)物料并將(jiang)其(qi)搬運至(zhi)廢(fei)料存(cun)儲器(qi)中(zhong)。

(8)進行分類站

由滾(gun)珠滾(gun)珠絲桿、滑桿發布結構件、的分類(lei)料斗、步進(jin)電(dian)(dian)機(ji)減(jian)(jian)速機(ji)抑(yi)制減(jian)(jian)速機(ji)、步進(jin)電(dian)(dian)機(ji)減(jian)(jian)速機(ji)抑(yi)制能夠器(qi)、傳壓力傳感(gan)器(qi)器(qi)、觸(chu)點(dian)開(kai)關24v電(dian)(dian)源、智能抑(yi)制學習序(xu)抑(yi)制器(qi)、圖標、I/O接口(kou)板、電(dian)(dian)氣(qi)(qi)網孔(kong)板、多種類(lei)型(xing)電(dian)(dian)磁閥及氣(qi)(qi)缸組成，主要(yao)完成按工件類(lei)型(xing)分類(lei)，將工件推(tui)入料倉。

四、保持系統軟件

三菱數控系統PLC：

1.  每站(zhan)(zhan)均增配FX3U-485BD通信模塊，用于組(zu)建三菱通信網(wang)絡(luo)， 每站(zhan)(zhan)PLC主機均采用FX3U-48。

2.  可配7英寸，工(gong)業彩色(se)觸摸屏(ping)。

3.  系統總線(xian)形式：采(cai)用了FX3U-485BD網絡(luo)通信，使各站(zhan)之間的控(kong)制信息和狀態數據能(neng)夠實時相互交換。配有(you)SC-09編程電纜、觸摸屏與(yu)PLC通信電纜及觸摸屏下載電纜。

各種耗材部件：

靜音模式氣(qi)泵、PU軟管、連接器、工(gong)具、連接電纜、工(gong)件、指(zhi)導書、使用說明書、軟件、程序等