MPS引擎式剛(gang)性自動的(de)化分(fen)娩(mian)線(xian)培訓操作(zuo)系統(六站)
一、設備發展歷程
模(mo)組式(shi)剛性全(quan)(quan)智(zhi)能(neng)(neng)化(hua)(hua)(hua)以(yi)(yi)及自(zi)功化(hua)(hua)(hua)生(sheng)(sheng)產(chan)(chan)制(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)(zao)(zao)線行(xing)(xing)(xing)(xing)業(ye)(ye)(ye)(ye)(ye)教(jiao)(jiao)育(yu)學(xue)習(xi)(xi)課(ke)(ke)(ke)平(ping)(ping)臺有(you)的(de)(de)(de)(de)是種非(fei)常典(dian)型案例的(de)(de)(de)(de)電(dian)器(qi)(qi)(qi)設備工(gong)(gong)業(ye)(ye)(ye)(ye)(ye)造(zao)(zao)(zao)成(cheng)二(er)合一(yi)(yi)式(shi)化(hua)(hua)(hua)、全(quan)(quan)智(zhi)能(neng)(neng)化(hua)(hua)(hua)以(yi)(yi)及自(zi)功化(hua)(hua)(hua)類企業(ye)(ye)(ye)(ye)(ye)產(chan)(chan)品(pin),它是為職位高校、行(xing)(xing)(xing)(xing)業(ye)(ye)(ye)(ye)(ye)教(jiao)(jiao)育(yu)學(xue)習(xi)(xi)課(ke)(ke)(ke)行(xing)(xing)(xing)(xing)業(ye)(ye)(ye)(ye)(ye)教(jiao)(jiao)育(yu)學(xue)習(xi)(xi)課(ke)(ke)(ke)構造(zao)(zao)(zao)等而最新發明的(de)(de)(de)(de),它適于機(ji)制(zhi)(zhi)(zhi)(zhi)(zhi)開發以(yi)(yi)及其全(quan)(quan)智(zhi)能(neng)(neng)化(hua)(hua)(hua)以(yi)(yi)及自(zi)功化(hua)(hua)(hua)、電(dian)器(qi)(qi)(qi)設備工(gong)(gong)業(ye)(ye)(ye)(ye)(ye)造(zao)(zao)(zao)成(cheng)二(er)合一(yi)(yi)式(shi)化(hua)(hua)(hua)、電(dian)器(qi)(qi)(qi)設備工(gong)(gong)業(ye)(ye)(ye)(ye)(ye)造(zao)(zao)(zao)成(cheng)及全(quan)(quan)智(zhi)能(neng)(neng)化(hua)(hua)(hua)以(yi)(yi)及自(zi)功化(hua)(hua)(hua)、抑(yi)制(zhi)(zhi)(zhi)(zhi)(zhi)工(gong)(gong)業(ye)(ye)(ye)(ye)(ye)造(zao)(zao)(zao)成(cheng)、測控的(de)(de)(de)(de)能(neng)(neng)力(li)、計(ji)算(suan)的(de)(de)(de)(de)機(ji)抑(yi)制(zhi)(zhi)(zhi)(zhi)(zhi)、全(quan)(quan)自(zi)功抑(yi)制(zhi)(zhi)(zhi)(zhi)(zhi)等關于行(xing)(xing)(xing)(xing)業(ye)(ye)(ye)(ye)(ye)的(de)(de)(de)(de)授(shou)課(ke)(ke)(ke)和(he)(he)行(xing)(xing)(xing)(xing)業(ye)(ye)(ye)(ye)(ye)教(jiao)(jiao)育(yu)學(xue)習(xi)(xi)課(ke)(ke)(ke)。它取決于工(gong)(gong)業(ye)(ye)(ye)(ye)(ye)造(zao)(zao)(zao)成(cheng)生(sheng)(sheng)產(chan)(chan)制(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)(zao)(zao)開發現廠根(gen)本(ben)上又(you)真對行(xing)(xing)(xing)(xing)業(ye)(ye)(ye)(ye)(ye)教(jiao)(jiao)育(yu)學(xue)習(xi)(xi)課(ke)(ke)(ke)授(shou)課(ke)(ke)(ke)來(lai)了專程方案,精煉了不(bu)同(tong)的(de)(de)(de)(de)抑(yi)制(zhi)(zhi)(zhi)(zhi)(zhi)和(he)(he)工(gong)(gong)業(ye)(ye)(ye)(ye)(ye)造(zao)(zao)(zao)成(cheng)應用(yong)經(jing)驗(yan)的(de)(de)(de)(de)能(neng)(neng)力(li)。 平(ping)(ping)臺由(you)7個站(zhan)(zhan)(zhan)主要包(bao)括,各用(yong)為:裝(zhuang)料檢查測量站(zhan)(zhan)(zhan)、幫運(yun)站(zhan)(zhan)(zhan)、生(sheng)(sheng)產(chan)(chan)制(zhi)(zhi)(zhi)(zhi)(zhi)造(zao)(zao)(zao)站(zhan)(zhan)(zhan)、幫運(yun)重新怎(zen)么連接(jie)站(zhan)(zhan)(zhan)、重新怎(zen)么連接(jie)站(zhan)(zhan)(zhan)和(he)(he)分類別站(zhan)(zhan)(zhan),抑(yi)制(zhi)(zhi)(zhi)(zhi)(zhi)平(ping)(ping)臺也不(bu)錯(cuo)配用(yong)西門子平(ping)(ping)臺、三凌的(de)(de)(de)(de)PLC來(lai)抑(yi)制(zhi)(zhi)(zhi)(zhi)(zhi),擁有(you)好的(de)(de)(de)(de)剛性,即每站(zhan)(zhan)(zhan)具有(you)一(yi)(yi)款PLC抑(yi)制(zhi)(zhi)(zhi)(zhi)(zhi)平(ping)(ping)臺自(zi)由(you)抑(yi)制(zhi)(zhi)(zhi)(zhi)(zhi),在(zai)1個行(xing)(xing)(xing)(xing)業(ye)(ye)(ye)(ye)(ye)教(jiao)(jiao)育(yu)學(xue)習(xi)(xi)課(ke)(ke)(ke)使(shi)用(yong)的(de)(de)(de)(de)時候,又(you)也不(bu)錯(cuo)將(jiang)鄰近(jin)的(de)(de)(de)(de)兩站(zhan)(zhan)(zhan)、三站(zhan)(zhan)(zhan)…一(yi)(yi)直(zhi)(zhi)到六(liu)站(zhan)(zhan)(zhan)連在(zai)來(lai),練習(xi)(xi)繁(fan)雜(za)平(ping)(ping)臺的(de)(de)(de)(de)方案、重新怎(zen)么連接(jie)、語言編程、測試運(yun)作(zuo)(zuo)和(he)(he)一(yi)(yi)整臺機(ji)器(qi)(qi)(qi)的(de)(de)(de)(de)運(yun)作(zuo)(zuo)。 平(ping)(ping)臺主要包(bao)括了電(dian)器(qi)(qi)(qi)設備工(gong)(gong)業(ye)(ye)(ye)(ye)(ye)造(zao)(zao)(zao)成(cheng)二(er)合一(yi)(yi)式(shi)化(hua)(hua)(hua)行(xing)(xing)(xing)(xing)業(ye)(ye)(ye)(ye)(ye)中的(de)(de)(de)(de)液壓、直(zhi)(zhi)流(liu)電(dian)機(ji)win7驅動與抑(yi)制(zhi)(zhi)(zhi)(zhi)(zhi)、PLC、調(diao)節器(qi)(qi)(qi)器(qi)(qi)(qi)等很多種抑(yi)制(zhi)(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)(de)能(neng)(neng)力(li),適于關于行(xing)(xing)(xing)(xing)業(ye)(ye)(ye)(ye)(ye)學(xue)生(sheng)(sheng)們(men)來(lai)工(gong)(gong)業(ye)(ye)(ye)(ye)(ye)造(zao)(zao)(zao)成(cheng)應用(yong)經(jing)驗(yan)、課(ke)(ke)(ke)程學(xue)習(xi)(xi)方案及初上崗安裝(zhuang)位的(de)(de)(de)(de)工(gong)(gong)業(ye)(ye)(ye)(ye)(ye)造(zao)(zao)(zao)成(cheng)的(de)(de)(de)(de)能(neng)(neng)力(li)員來(lai)行(xing)(xing)(xing)(xing)業(ye)(ye)(ye)(ye)(ye)教(jiao)(jiao)育(yu)學(xue)習(xi)(xi)課(ke)(ke)(ke)。
二、水平標準
1.讀(du)取電源模塊:二(er)相二(er)線~220V±10% 50Hz
2.工作中場景:熱(re)度-10℃~+40℃ 相(xiang)對比較(jiao)絕對濕度<85%(25℃) 海潑<4000m
3.控制系統功率(lv):<1.0kVA
4.該機尺寸:2400m×1700mm×1400mm
三、平臺組合成
1.系統的(de)網絡設備(bei)由七(qi)個站(zhan)組(zu)合而成
(1) 送(song)料(liao)查(cha)重(zhong)站 由喂料(liao)機(ji)、轉(zhuan)(zhuan)(zhuan)回臺(tai)、導(dao)料(liao)貸款機(ji)構(gou)、品(pin)面扭力滾(gun)動軸承、產品(pin)滑道、提(ti)高(gao)自(zi)己(ji)設施(shi)、計算電解電容旋(xuan)轉(zhuan)(zhuan)(zhuan)按鈕圖片、查(cha)重(zhong)產品(pin)和配色分辨光學旋(xuan)轉(zhuan)(zhuan)(zhuan)按鈕圖片、旋(xuan)轉(zhuan)(zhuan)(zhuan)按鈕圖片供電、可c語言編程序(xu)調節(jie)器、按鈕圖片、I/O插口協(xie)議板、通信插口協(xie)議板、不(bu)間斷網孔板、直流(liu)變壓器降速(su)發(fa)電機(ji)、磁感(gan)應閥及(ji)節(jie)流(liu)閥組(zu)合而(er)成,主要完(wan)全將(jiang)產品(pin)從(cong)傳送(song)數據(ju)送(song)料(liao)臺(tai)順(shun)序(xu)寄回查(cha)重(zhong)鉗臺(tai),提(ti)高(gao)自(zi)己(ji)設施(shi)將(jiang)產品(pin)提(ti)高(gao)自(zi)己(ji)并查(cha)重(zhong)產品(pin)配色。
(2) 拆卸(xie)站 由機手、橫臂(bei)、倒(dao)轉臺(tai)、補償器汽(qi)缸、旋鈕主機電源、可代碼編程序操作器、旋鈕、I/O音(yin)頻(pin)接口標(biao)準(zhun)板(ban)(ban)、無線通訊音(yin)頻(pin)接口標(biao)準(zhun)板(ban)(ban)、電氣設備網(wang)孔(kong)板(ban)(ban)、多重方(fang)式渦流閥及汽(qi)缸根據,最主要做(zuo)好將鑄件從上站搬至下一(yi)趟。
(3) 生產制作站(zhan) 由6工(gong)裝夾具(ju)飛速(su)轉動氣門(men)事(shi)業臺、車刀(dao)(dao)庫(3種(zhong)車刀(dao)(dao))、起降式生產制作程序(xu)、生產制作部件、檢驗部件、步(bu)(bu)進驅動器(qi)驅使器(qi)驅使器(qi)、三相(xiang)電(dian)(dian)步(bu)(bu)進驅動器(qi)驅使器(qi)發伺服電(dian)(dian)機(6A)、光電(dian)(dian)技術感測器(qi)器(qi)、親近調節電(dian)(dian)開(kai)關、調節電(dian)(dian)電(dian)(dian)源(yuan)變壓器(qi)模塊、平面圖扭力輪轂(gu)軸承(cheng)、可編學習序(xu)調節器(qi)、快捷、I/O電(dian)(dian)源(yuan)音頻(pin)接口板(ban)(ban)、電(dian)(dian)氣開(kai)關網孔板(ban)(ban)、通信(xin)設備電(dian)(dian)源(yuan)音頻(pin)接口板(ban)(ban)、電(dian)(dian)流加速(su)運動發伺服電(dian)(dian)機、多款式電(dian)(dian)磁(ci)爐閥(fa)及氣門(men)分解成,飛速(su)轉動氣門(men)事(shi)業臺有(you)八個飛速(su)轉動工(gong)裝夾具(ju),生產制作站(zhan)最主(zhu)要的達到軸類的生產制作(成孔、銑孔),相(xiang)結行(xing)軸類檢驗。
(4) 搬(ban)貨(huo)組裝站(zhan) 由直線運動(dong)工作中臺(tai)、塔式(shi)起重機臂、物理手、齒(chi)圈齒(chi)條傳動(dong)裝置、工業(ye)化的導軌(gui)、開(kai)關按鈕(niu)電壓、程序操控(kong)器(qi)序序操控(kong)器(qi)、開(kai)關按鈕(niu)、I/O電源(yuan)接口(kou)的類(lei)型(xing)板、通訊網(wang)電源(yuan)接口(kou)的類(lei)型(xing)板、機電網(wang)孔板、許多那(nei)個種的類(lei)型(xing)電磁振動(dong)器(qi)閥及(ji)汽缸組建(jian),大部(bu)分完工將上站(zhan)鋼件(jian)拿開(kai)放組裝網(wang)絡平臺(tai),將裝完鋼件(jian)拿開(kai)松(song)開(kai)站(zhan)。
(5) 布(bu)(bu)置站 由吸盤機手(shou)、叉臂主(zhu)件(jian)、三維(wei)旋轉節(jie)流(liu)閥、料(liao)(liao)斗(dou)換位主(zhu)件(jian)、鋼(gang)件(jian)推(tui)行主(zhu)件(jian)、真空體情況器、開(kai)關按(an)鈕(niu)開(kai)關開(kai)關電(dian)源電(dian)路、可(ke)程序編寫序調(diao)整器、開(kai)關按(an)鈕(niu)、I/O電(dian)源端口板、通訊(xun)設備電(dian)源端口板、組合件(jian)網孔板、多型電(dian)滋(zi)閥及節(jie)流(liu)閥組成(cheng)了,主(zhu)要做(zuo)完(wan)采用要布(bu)(bu)置鋼(gang)件(jian)的(de)料(liao)(liao)斗(dou),將鋼(gang)件(jian)從料(liao)(liao)斗(dou)中推(tui)行,將鋼(gang)件(jian)布(bu)(bu)置不力。
(6) 劃(hua)類別(bie)(bie)別(bie)(bie)站 由滾珠(zhu)梯(ti)形(xing)(xing)絲桿、滑桿上線組件、劃(hua)類別(bie)(bie)別(bie)(bie)礦(kuang)倉、步(bu)進電(dian)(dian)機(ji)馬(ma)達馬(ma)達、步(bu)進電(dian)(dian)機(ji)馬(ma)達驅程器、電(dian)(dian)感感知器、開關旋(xuan)鈕直流(liu)電(dian)(dian)源、可和(he)程序編寫序設(she)定器、旋(xuan)鈕、I/O音(yin)頻模(mo)塊板(ban)、網絡通(tong)信音(yin)頻模(mo)塊板(ban)、機(ji)械網孔板(ban)、多樣(yang)類形(xing)(xing)電(dian)(dian)磁爐閥及節流(liu)閥組合(he),核心進行按(an)鋼件類形(xing)(xing)劃(hua)類別(bie)(bie)別(bie)(bie),將(jiang)鋼件推入礦(kuang)倉。
四、保持平臺
可根據用戶(hu)的要可選裝西門子PLC、三(san)菱PLC系列的PLC主機(ji)電(dian)源:
simens:
順序(xu)號 站名(ming) 服(fu)務器 外(wai)形尺寸 微信(xin)備注
放(fang)料檢測工具站(zhan) CPU226 24路(lu)號(hao)碼(ma)(ma)量(liang)鍵(jian)(jian)(jian)盤(pan)(pan)復制(zhi)(zhi)(zhi)粘(zhan)貼(tie)/16路(lu)繼(ji)電(dian)熱(re)器(qi)傳(chuan)輸(shu) 搬卸(xie)工站(zhan) CPU224 14路(lu)號(hao)碼(ma)(ma)量(liang)鍵(jian)(jian)(jian)盤(pan)(pan)復制(zhi)(zhi)(zhi)粘(zhan)貼(tie)/10路(lu)繼(ji)電(dian)熱(re)器(qi)傳(chuan)輸(shu) 精(jing)加工站(zhan) CPU224+EM223 14路(lu)號(hao)碼(ma)(ma)量(liang)鍵(jian)(jian)(jian)盤(pan)(pan)復制(zhi)(zhi)(zhi)粘(zhan)貼(tie)/10路(lu)晶胞(bao)管(guan)傳(chuan)輸(shu) 晶胞(bao)管(guan)型(xing) 裝(zhuang)站(zhan) CPU224 14路(lu)號(hao)碼(ma)(ma)量(liang)鍵(jian)(jian)(jian)盤(pan)(pan)復制(zhi)(zhi)(zhi)粘(zhan)貼(tie)/10路(lu)繼(ji)電(dian)熱(re)器(qi)傳(chuan)輸(shu) 裝(zhuang)搬卸(xie)工站(zhan) CPU224 14路(lu)號(hao)碼(ma)(ma)量(liang)鍵(jian)(jian)(jian)盤(pan)(pan)復制(zhi)(zhi)(zhi)粘(zhan)貼(tie)/10路(lu)繼(ji)電(dian)熱(re)器(qi)傳(chuan)輸(shu) 歸(gui)類站(zhan) CPU224 14路(lu)號(hao)碼(ma)(ma)量(liang)鍵(jian)(jian)(jian)盤(pan)(pan)復制(zhi)(zhi)(zhi)粘(zhan)貼(tie)/10路(lu)晶胞(bao)管(guan)傳(chuan)輸(shu) 晶胞(bao)管(guan)型(xing) 串口電(dian)力構造選取(qu)RS485網站(zhan)電(dian)力,使(shi)各(ge)站(zhan)內(nei)的抑制(zhi)(zhi)(zhi)短信和動態的數據可實時視頻間接更(geng)換。每站(zhan)均配PC/PPI編寫程序電(dian)纜線(xian)半根(gen)。
三菱PLC:
編(bian)號 站名 服(fu)務器主機 的規格 微信備注
放料加(jia)測站(zhan) FX2N-48MR 24路(lu)(lu)加(jia)數(shu)(shu)(shu)量(liang)鍵盤(pan)填寫/24路(lu)(lu)繼(ji)電商(shang)所在(zai) 貨(huo)物(wu)搬運工站(zhan) FX2N-48MR 24路(lu)(lu)加(jia)數(shu)(shu)(shu)量(liang)鍵盤(pan)填寫/24路(lu)(lu)繼(ji)電商(shang)所在(zai) 粗(cu)加(jia)工站(zhan) FX2N-48MT 24路(lu)(lu)加(jia)數(shu)(shu)(shu)量(liang)鍵盤(pan)填寫/24路(lu)(lu)晶(jing)(jing)胞管(guan)所在(zai) 晶(jing)(jing)胞管(guan)型 進行組(zu)裝(zhuang)站(zhan) FX2N-48MR 24路(lu)(lu)加(jia)數(shu)(shu)(shu)量(liang)鍵盤(pan)填寫/24路(lu)(lu)繼(ji)電商(shang)所在(zai) 進行組(zu)裝(zhuang)貨(huo)物(wu)搬運工站(zhan) FX2N-48MR 24路(lu)(lu)加(jia)數(shu)(shu)(shu)量(liang)鍵盤(pan)填寫/24路(lu)(lu)繼(ji)電商(shang)所在(zai) 類(lei)別站(zhan) FX2N-48MT 24路(lu)(lu)加(jia)數(shu)(shu)(shu)量(liang)鍵盤(pan)填寫/24路(lu)(lu)晶(jing)(jing)胞管(guan)所在(zai) 晶(jing)(jing)胞管(guan)型 系統總線空間(jian)結構選取(qu)西門子RS485網流量(liang),使各(ge)站(zhan)主動的把控好(hao)資料和階段數(shu)(shu)(shu)據信息(xi)就能(neng)夠實(shi)時(shi)時(shi)間(jian)主動更換。每(mei)站(zhan)均配SC-09代碼(ma)編程電線電纜一塊。
五、實踐教學項目
1. 認識調(diao)節器器的用(yong)途
2. 看自動零件的應用(yong)
3. 熟知PLC調整技術利用 模組式主動自動化加工(gong)(gong)線培(pei)訓平臺(tai)七個運作站各都(dou)有(you)套PLC電腦主機,可劃分七個根本自立的(de)運作站實(shi)行培(pei)訓,在對(dui)各標段加工(gong)(gong)工(gong)(gong)藝(yi)設(she)備(bei)和電力工(gong)(gong)程調整平臺(tai)的(de)帶來熟練掌握(wo)后,采(cai)用PLC編譯程序(xu)可結束: PLC基(ji)本性控(kong)制臺(tai)命令掌握(wo)和實(shi)際上的(de)利用
(1) 系統軟(ruan)件錯(cuo)誤代碼(ma)檢(jian)側 (2) 產品(pin)送料環(huan)(huan)(huan)節(jie)(jie)(jie)調(diao)(diao)控(kong)(kong)(kong) (3) 產品(pin)進行搬(ban)卸環(huan)(huan)(huan)節(jie)(jie)(jie)調(diao)(diao)控(kong)(kong)(kong) (4) 產品(pin)檢(jian)側環(huan)(huan)(huan)節(jie)(jie)(jie)調(diao)(diao)控(kong)(kong)(kong) (5) 產品(pin)進行搬(ban)卸裝(zhuang)(zhuang)環(huan)(huan)(huan)節(jie)(jie)(jie)調(diao)(diao)控(kong)(kong)(kong) (6) 產品(pin)裝(zhuang)(zhuang)環(huan)(huan)(huan)節(jie)(jie)(jie)調(diao)(diao)控(kong)(kong)(kong) (7) 產品(pin)歸類環(huan)(huan)(huan)節(jie)(jie)(jie)調(diao)(diao)控(kong)(kong)(kong) (8) 多(duo)事業任(ren)務辦公工(gong)位環(huan)(huan)(huan)節(jie)(jie)(jie)調(diao)(diao)控(kong)(kong)(kong) (9) 事業任(ren)務單元測試(shi)2.連(lian)接網絡環(huan)(huan)(huan)節(jie)(jie)(jie)調(diao)(diao)控(kong)(kong)(kong) (10) 步進三相異(yi)步電機三相異(yi)步電機驅程調(diao)(diao)控(kong)(kong)(kong)
4. 電(dian)力電(dian)氣保持設備施工校正
5. 機(ji)械(xie)廠系統性裝(zhuang)配測試
6. 變頻(pin)電(dian)動機推動程序(xu)調試
7. 平臺定期(qi)維護(hu)和錯誤代碼測試技術設備
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