MPS控制器式主動自功化產(chan)生線實(shi)踐教學程序(六站)

一、好產品闡述

功(gong)能式柔(rou)軟自(zi)(zi)己(ji)(ji)化(hua)加工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)藝(yi)制(zhi)做(zuo)線培(pei)順(shun)整(zheng)體(ti)(ti)都是種(zhong)是典型示(shi)范的(de)(de)(de)機(ji)(ji)器(qi)分離(li)式化(hua)、自(zi)(zi)己(ji)(ji)化(hua)類(lei)貨品(pin)，它是為職業(ye)(ye)分析學院(yuan)、教肓(huang)培(pei)順(shun)單(dan)位等(deng)而(er)成功(gong)研制(zhi)的(de)(de)(de)，它適合(he)機(ji)(ji)器(qi)制(zhi)做(zuo)舉(ju)例自(zi)(zi)己(ji)(ji)化(hua)、機(ji)(ji)器(qi)分離(li)式化(hua)、組(zu)合(he)件(jian)項(xiang)(xiang)(xiang)目(mu)(mu)(mu)項(xiang)(xiang)(xiang)目(mu)(mu)(mu)及自(zi)(zi)己(ji)(ji)化(hua)、掌(zhang)握(wo)(wo)(wo)(wo)項(xiang)(xiang)(xiang)目(mu)(mu)(mu)項(xiang)(xiang)(xiang)目(mu)(mu)(mu)、測(ce)控工(gong)(gong)(gong)(gong)(gong)藝(yi)、來網(wang)絡設備掌(zhang)握(wo)(wo)(wo)(wo)、自(zi)(zi)己(ji)(ji)掌(zhang)握(wo)(wo)(wo)(wo)等(deng)關聯的(de)(de)(de)專(zhuan)業(ye)(ye)科技的(de)(de)(de)的(de)(de)(de)教學研究(jiu)法和(he)培(pei)順(shun)。它快(kuai)要工(gong)(gong)(gong)(gong)(gong)業(ye)(ye)生產加工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)藝(yi)制(zhi)做(zuo)制(zhi)做(zuo)車間基(ji)礎(chu)框架上(shang)(shang)又重要性(xing)培(pei)順(shun)教學研究(jiu)法實(shi)(shi)行了(le)針(zhen)對性(xing)定(ding)制(zhi)，升星了(le)各(ge)式各(ge)樣掌(zhang)握(wo)(wo)(wo)(wo)和(he)項(xiang)(xiang)(xiang)目(mu)(mu)(mu)項(xiang)(xiang)(xiang)目(mu)(mu)(mu)實(shi)(shi)際(ji)操作(zuo)(zuo)作(zuo)(zuo)用。 整(zheng)體(ti)(ti)由四(si)個站(zhan)(zhan)分為，各(ge)自(zi)(zi)為：上(shang)(shang)料機(ji)(ji)檢(jian)查站(zhan)(zhan)、搬卸(xie)站(zhan)(zhan)、加工(gong)(gong)(gong)(gong)(gong)工(gong)(gong)(gong)(gong)(gong)藝(yi)站(zhan)(zhan)、搬卸(xie)按照站(zhan)(zhan)、按照站(zhan)(zhan)和(he)類(lei)型站(zhan)(zhan)，掌(zhang)握(wo)(wo)(wo)(wo)整(zheng)體(ti)(ti)就能夠建議選用西門(men)子系統性(xing)、西門(men)子的(de)(de)(de)PLC實(shi)(shi)行掌(zhang)握(wo)(wo)(wo)(wo)，含有比較合(he)適的(de)(de)(de)柔(rou)軟，即每(mei)站(zhan)(zhan)各(ge)有千秋一臺PLC掌(zhang)握(wo)(wo)(wo)(wo)整(zheng)體(ti)(ti)自(zi)(zi)主掌(zhang)握(wo)(wo)(wo)(wo)，在單(dan)體(ti)(ti)培(pei)順(shun)達成未來的(de)(de)(de)日子里，又就能夠將鄰近的(de)(de)(de)兩(liang)站(zhan)(zhan)、三站(zhan)(zhan)…早以六站(zhan)(zhan)連在來，學習(xi)培(pei)養更(geng)復(fu)雜(za)整(zheng)體(ti)(ti)的(de)(de)(de)定(ding)制(zhi)、按照、java開發、測(ce)試電腦運行和(he)空機(ji)(ji)械設備腦運行。 整(zheng)體(ti)(ti)包含了(le)了(le)機(ji)(ji)器(qi)分離(li)式化(hua)的(de)(de)(de)專(zhuan)業(ye)(ye)科技的(de)(de)(de)中的(de)(de)(de)油(you)路分配(pei)器(qi)、三相(xiang)異(yi)步電機(ji)(ji)調節(jie)包與掌(zhang)握(wo)(wo)(wo)(wo)、PLC、調節(jie)器(qi)器(qi)等(deng)許多種(zhong)掌(zhang)握(wo)(wo)(wo)(wo)工(gong)(gong)(gong)(gong)(gong)藝(yi)，適合(he)關聯的(de)(de)(de)專(zhuan)業(ye)(ye)科技的(de)(de)(de)大學生實(shi)(shi)行項(xiang)(xiang)(xiang)目(mu)(mu)(mu)項(xiang)(xiang)(xiang)目(mu)(mu)(mu)實(shi)(shi)際(ji)操作(zuo)(zuo)、必修課程定(ding)制(zhi)及初持(chi)證上(shang)(shang)崗(gang)位的(de)(de)(de)項(xiang)(xiang)(xiang)目(mu)(mu)(mu)項(xiang)(xiang)(xiang)目(mu)(mu)(mu)工(gong)(gong)(gong)(gong)(gong)藝(yi)成員(yuan)實(shi)(shi)行培(pei)順(shun)。

二、技木招生指標

1.設置(zhi)電(dian)源(yuan)開(kai)關(guan)：兩相電(dian)3線～220V±10% 50Hz

2.運轉情況：體溫-10℃～+40℃ 相(xiang)對性溫度濕度＜85%(25℃) 海(hai)潑＜4000m

3.傳動裝置發熱量：＜1.0kVA

4.機器(qi)規格尺寸：2400m×1700mm×1400mm

三、程序組成部分

1.系統性的來源于由七個站分(fen)解成

（1） 裝(zhuang)(zhuang)料(liao)(liao)(liao)查(cha)測站 由喂料(liao)(liao)(liao)機、傾動臺、導料(liao)(liao)(liao)組(zu)織、空(kong)間圖形扭(niu)力軸套、零(ling)部(bu)(bu)件(jian)(jian)滑道、加強(qiang)裝(zhuang)(zhuang)備、記數(shu)電(dian)容（電(dian)容器）轉(zhuan)換開(kai)關(guan)(guan)功(gong)(gong)能(neng)(neng)(neng)(neng)(neng)鍵(jian)功(gong)(gong)能(neng)(neng)(neng)(neng)(neng)鍵(jian)、查(cha)測零(ling)部(bu)(bu)件(jian)(jian)和的顏色等(deng)等(deng)辨認(ren)光電(dian)子轉(zhuan)換開(kai)關(guan)(guan)功(gong)(gong)能(neng)(neng)(neng)(neng)(neng)鍵(jian)功(gong)(gong)能(neng)(neng)(neng)(neng)(neng)鍵(jian)、轉(zhuan)換開(kai)關(guan)(guan)功(gong)(gong)能(neng)(neng)(neng)(neng)(neng)鍵(jian)功(gong)(gong)能(neng)(neng)(neng)(neng)(neng)鍵(jian)電(dian)、可(ke)java開(kai)發序把握器、功(gong)(gong)能(neng)(neng)(neng)(neng)(neng)鍵(jian)、I/O插口板(ban)(ban)、數(shu)據通訊插口板(ban)(ban)、電(dian)氣(qi)設備網孔板(ban)(ban)、電(dian)流減(jian)速(su)時(shi)馬(ma)達、電(dian)磁爐閥(fa)及(ji)氣(qi)式構造，大部(bu)(bu)分達到(dao)將零(ling)部(bu)(bu)件(jian)(jian)從傳送數(shu)據裝(zhuang)(zhuang)料(liao)(liao)(liao)臺逐個送回查(cha)測工(gong)作臺面，加強(qiang)裝(zhuang)(zhuang)備將零(ling)部(bu)(bu)件(jian)(jian)加強(qiang)并(bing)查(cha)測零(ling)部(bu)(bu)件(jian)(jian)的顏色等(deng)等(deng)。

（2） 運送(song)站(zhan)(zhan) 由機械(xie)廠手(shou)、橫臂、翻(fan)轉液(ye)壓缸臺、翻(fan)轉液(ye)壓缸、開(kai)關(guan)開(kai)關(guan)電(dian)原、可編譯程序序操作器、開(kai)關(guan)、I/O插(cha)孔(kong)板、通信插(cha)孔(kong)板、電(dian)器網孔(kong)板、多個類形電(dian)滋閥及液(ye)壓缸分(fen)為，最主(zhu)要來完成將類件從(cong)上站(zhan)(zhan)搬(ban)至下一走。

（3） 粗(cu)作業(ye)站 由6治具(ju)轉(zhuan)臂(bei)作業(ye)上臺、屬(shu)具(ju)庫(ku)（3種(zhong)屬(shu)具(ju)）、啟(qi)閉式(shi)粗(cu)作業(ye)系統化(hua)、粗(cu)作業(ye)引擎(qing)、的驗(yan)測引擎(qing)、伺服主(zhu)軸(zhou)(zhou)(zhou)直(zhi)(zhi)流(liu)電(dian)機(ji)(ji)動力(li)器、380V伺服主(zhu)軸(zhou)(zhou)(zhou)直(zhi)(zhi)流(liu)電(dian)機(ji)(ji)主(zhu)軸(zhou)(zhou)(zhou)直(zhi)(zhi)流(liu)電(dian)機(ji)(ji)（6A）、光電(dian)產品傳調(diao)節器器、介于(yu)觸(chu)點(dian)開(kai)關(guan)(guan)開(kai)關(guan)(guan)、觸(chu)點(dian)開(kai)關(guan)(guan)開(kai)關(guan)(guan)電(dian)源線(xian)、空間圖形阻力(li)輪(lun)轂軸(zhou)(zhou)(zhou)承、可程序語言序設(she)定器、開(kai)關(guan)(guan)、I/O主(zhu)板(ban)(ban)標準接口板(ban)(ban)、電(dian)力(li)電(dian)氣網孔(kong)板(ban)(ban)、數據通訊主(zhu)板(ban)(ban)標準接口板(ban)(ban)、直(zhi)(zhi)流(liu)變壓器滑行主(zhu)軸(zhou)(zhou)(zhou)直(zhi)(zhi)流(liu)電(dian)機(ji)(ji)、許(xu)多款式(shi)渦流(liu)閥(fa)及液壓缸形成，轉(zhuan)臂(bei)作業(ye)上臺有五個補償(chang)器治具(ju)，粗(cu)作業(ye)站一般結(jie)束鏜(tang)孔(kong)表面(mian)的粗(cu)作業(ye)（沖孔(kong)、銑孔(kong)），齊頭并進行鏜(tang)孔(kong)表面(mian)的驗(yan)測。

（4） 裝(zhuang)(zhuang)卸裝(zhuang)(zhuang)置(zhi)站(zhan) 由移動(dong)作業臺、建筑塔(ta)吊臂、自動(dong)化(hua)焊接機(ji)器人、蝸(gua)輪齒(chi)條傳送、工農業導軌、打開電、可(ke)程序編寫序把握(wo)器、按鍵(jian)、I/O數據接頭板(ban)、電訊數據接頭板(ban)、機(ji)械(xie)網孔(kong)板(ban)、多重類別(bie)電磁(ci)振(zhen)動(dong)器閥及汽(qi)缸(gang)組成的(de)，一般順利完成將(jiang)(jiang)上站(zhan)鏜孔(kong)拾起(qi)裝(zhuang)(zhuang)入(ru)裝(zhuang)(zhuang)置(zhi)電商(shang)平(ping)臺，將(jiang)(jiang)裝(zhuang)(zhuang)上鏜孔(kong)拾起(qi)放下去站(zhan)。

（5） 施(shi)工站 由吸盤自動化手(shou)、連(lian)桿元件(jian)(jian)、平(ping)移氣(qi)閥(fa)、料斗換位(wei)元件(jian)(jian)、軸(zhou)類(lei)零件(jian)(jian)還進入中(zhong)(zhong)國元件(jian)(jian)、渦流(liu)產生器、觸點開關電源(yuan)電路(lu)開關、可源(yuan)程序序操(cao)作器、快捷、I/O接頭(tou)形式板、通信技術接頭(tou)形式板、高壓電器網孔板、很多形式電磁能閥(fa)及(ji)氣(qi)閥(fa)根據，大部分完工首選要施(shi)工軸(zhou)類(lei)零件(jian)(jian)的料斗，將軸(zhou)類(lei)零件(jian)(jian)從(cong)料斗中(zhong)(zhong)還進入中(zhong)(zhong)國，將軸(zhou)類(lei)零件(jian)(jian)施(shi)工落(luo)實到位(wei)。

（6） 區分站 由滾珠梯形絲桿(gan)、滑桿(gan)創立機(ji)件(jian)、區分料斗、步(bu)進(jin)驅動(dong)下載器(qi)變頻(pin)(pin)電(dian)(dian)動(dong)機(ji)管(guan)控(kong)變頻(pin)(pin)電(dian)(dian)動(dong)機(ji)、步(bu)進(jin)驅動(dong)下載器(qi)變頻(pin)(pin)電(dian)(dian)動(dong)機(ji)管(guan)控(kong)驅動(dong)下載器(qi)、電(dian)(dian)感感測器(qi)器(qi)、旋轉電(dian)(dian)源開關線、可c語言編(bian)程序管(guan)控(kong)器(qi)、按(an)紐(niu)、I/O插孔板、網絡(luo)通信插孔板、電(dian)(dian)子(zi)商務網孔板、多個(ge)類別(bie)電(dian)(dian)磁爐閥(fa)及電(dian)(dian)磁閥(fa)組(zu)成部(bu)分，最主要的來(lai)完成按(an)零件(jian)的類別(bie)區分，將(jiang)零件(jian)的推入料斗。

四、把控設備

要根據大家具(ju)體需求可供選擇(ze)歐姆(mu)龍、三菱PLC系列作品PLC服(fu)務器(qi)主機：

simens：

序(xu)列號(hao) 站(zhan)名 主機(ji)系統 樣(yang)式 自(zi)己的名字

裝(zhuang)料查(cha)重(zhong)站(zhan)(zhan)(zhan)(zhan)(zhan) CPU226 24路(lu)(lu)數(shu)據(ju)(ju)(ju)報(bao)(bao)告(gao)量(liang)鍵(jian)(jian)盤(pan)放(fang)入(ru)/16路(lu)(lu)繼(ji)(ji)(ji)(ji)電(dian)氣(qi)轉(zhuan)換精度(du)(du)(du)電(dian)壓(ya) 進行(xing)運送(song)站(zhan)(zhan)(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)數(shu)據(ju)(ju)(ju)報(bao)(bao)告(gao)量(liang)鍵(jian)(jian)盤(pan)放(fang)入(ru)/10路(lu)(lu)繼(ji)(ji)(ji)(ji)電(dian)氣(qi)轉(zhuan)換精度(du)(du)(du)電(dian)壓(ya) 工(gong)藝站(zhan)(zhan)(zhan)(zhan)(zhan) CPU224+EM223 14路(lu)(lu)數(shu)據(ju)(ju)(ju)報(bao)(bao)告(gao)量(liang)鍵(jian)(jian)盤(pan)放(fang)入(ru)/10路(lu)(lu)多(duo)(duo)晶狀(zhuang)體(ti)(ti)(ti)管轉(zhuan)換精度(du)(du)(du)電(dian)壓(ya) 多(duo)(duo)晶狀(zhuang)體(ti)(ti)(ti)管型 裝(zhuang)置站(zhan)(zhan)(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)數(shu)據(ju)(ju)(ju)報(bao)(bao)告(gao)量(liang)鍵(jian)(jian)盤(pan)放(fang)入(ru)/10路(lu)(lu)繼(ji)(ji)(ji)(ji)電(dian)氣(qi)轉(zhuan)換精度(du)(du)(du)電(dian)壓(ya) 裝(zhuang)置進行(xing)運送(song)站(zhan)(zhan)(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)數(shu)據(ju)(ju)(ju)報(bao)(bao)告(gao)量(liang)鍵(jian)(jian)盤(pan)放(fang)入(ru)/10路(lu)(lu)繼(ji)(ji)(ji)(ji)電(dian)氣(qi)轉(zhuan)換精度(du)(du)(du)電(dian)壓(ya) 幾大類站(zhan)(zhan)(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)數(shu)據(ju)(ju)(ju)報(bao)(bao)告(gao)量(liang)鍵(jian)(jian)盤(pan)放(fang)入(ru)/10路(lu)(lu)多(duo)(duo)晶狀(zhuang)體(ti)(ti)(ti)管轉(zhuan)換精度(du)(du)(du)電(dian)壓(ya) 多(duo)(duo)晶狀(zhuang)體(ti)(ti)(ti)管型 數(shu)據(ju)(ju)(ju)報(bao)(bao)告(gao)總(zong)線構(gou)造主要采用RS485wifi網絡無線通信，使各站(zhan)(zhan)(zhan)(zhan)(zhan)能(neng)夠 的(de)調控圖(tu)片信息和(he)的(de)情況數(shu)據(ju)(ju)(ju)報(bao)(bao)告(gao)可以(yi)實時的(de)能(neng)夠 交(jiao)流。每(mei)站(zhan)(zhan)(zhan)(zhan)(zhan)均配PC/PPI語言(yan)編(bian)程(cheng)電(dian)覽每(mei)根(gen)。

三菱PLC：

序(xu)號順序(xu) 站名 主機箱 規格尺寸 備注名稱

放料驗(yan)測(ce)站(zhan)(zhan)(zhan) FX2N-48MR 24路(lu)(lu)羅(luo)(luo)馬(ma)號(hao)碼量輸(shu)進(jin)/24路(lu)(lu)繼(ji)設備(bei)傳(chuan)(chuan)輸(shu) 打包站(zhan)(zhan)(zhan) FX2N-48MR 24路(lu)(lu)羅(luo)(luo)馬(ma)號(hao)碼量輸(shu)進(jin)/24路(lu)(lu)繼(ji)設備(bei)傳(chuan)(chuan)輸(shu) 制造站(zhan)(zhan)(zhan) FX2N-48MT 24路(lu)(lu)羅(luo)(luo)馬(ma)號(hao)碼量輸(shu)進(jin)/24路(lu)(lu)硫(liu)化(hua)(hua)鋅(xin)(xin)管(guan)(guan)(guan)傳(chuan)(chuan)輸(shu) 硫(liu)化(hua)(hua)鋅(xin)(xin)管(guan)(guan)(guan)型 使用站(zhan)(zhan)(zhan) FX2N-48MR 24路(lu)(lu)羅(luo)(luo)馬(ma)號(hao)碼量輸(shu)進(jin)/24路(lu)(lu)繼(ji)設備(bei)傳(chuan)(chuan)輸(shu) 使用打包站(zhan)(zhan)(zhan) FX2N-48MR 24路(lu)(lu)羅(luo)(luo)馬(ma)號(hao)碼量輸(shu)進(jin)/24路(lu)(lu)繼(ji)設備(bei)傳(chuan)(chuan)輸(shu) 等(deng)級分類站(zhan)(zhan)(zhan) FX2N-48MT 24路(lu)(lu)羅(luo)(luo)馬(ma)號(hao)碼量輸(shu)進(jin)/24路(lu)(lu)硫(liu)化(hua)(hua)鋅(xin)(xin)管(guan)(guan)(guan)傳(chuan)(chuan)輸(shu) 硫(liu)化(hua)(hua)鋅(xin)(xin)管(guan)(guan)(guan)型 統(tong)計(ji)數據(ju)(ju)總線設計(ji)選取(qu)三凌RS485網絡(luo)統(tong)計(ji)數據(ju)(ju)通訊(xun)網絡(luo)，使各(ge)站(zhan)(zhan)(zhan)直(zhi)接(jie)的控住訊(xun)息和(he)模式統(tong)計(ji)數據(ju)(ju)會實時交通完美(mei)傳(chuan)(chuan)遞。每站(zhan)(zhan)(zhan)均配SC-09java開發電(dian)力電(dian)纜(lan)第一根。

五、培訓活動

1. 了解到感測器(qi)器(qi)的使(shi)用(yong)

2. 仔細觀察(cha)氣動式元(yuan)器件的軟件

3. 撐握PLC操(cao)(cao)控技能 引擎式被(bei)動(dong)式重新(xin)化生產線培訓(xun)系(xi)統幾(ji)個(ge)上(shang)班(ban)(ban)站(zhan)共同(tong)都(dou)一(yi)斜套PLC服務器(qi)主機，可分為(wei)幾(ji)個(ge)完完全全獨力的(de)(de)上(shang)班(ban)(ban)站(zhan)進行培訓(xun)，在對各單元式生產藝和(he)高壓(ya)電器(qi)操(cao)(cao)控系(xi)統的(de)(de)組合了解后，在PLC代碼編程可進行： PLC最基本消息深造和(he)其實適(shi)用

(1) 機(ji)系(xi)(xi)(xi)統(tong)(tong)(tong)電腦故障檢查測(ce)量 (2) 產(chan)品裝(zhuang)料(liao)小(xiao)(xiao)系(xi)(xi)(xi)統(tong)(tong)(tong)軟(ruan)(ruan)(ruan)件(jian)流(liu)程(cheng)圖調(diao)(diao)節(jie)(jie) (3) 產(chan)品運(yun)輸小(xiao)(xiao)系(xi)(xi)(xi)統(tong)(tong)(tong)軟(ruan)(ruan)(ruan)件(jian)流(liu)程(cheng)圖調(diao)(diao)節(jie)(jie) (4) 產(chan)品檢查測(ce)量小(xiao)(xiao)系(xi)(xi)(xi)統(tong)(tong)(tong)軟(ruan)(ruan)(ruan)件(jian)流(liu)程(cheng)圖調(diao)(diao)節(jie)(jie) (5) 產(chan)品運(yun)輸裝(zhuang)置小(xiao)(xiao)系(xi)(xi)(xi)統(tong)(tong)(tong)軟(ruan)(ruan)(ruan)件(jian)流(liu)程(cheng)圖調(diao)(diao)節(jie)(jie) (6) 產(chan)品裝(zhuang)置小(xiao)(xiao)系(xi)(xi)(xi)統(tong)(tong)(tong)軟(ruan)(ruan)(ruan)件(jian)流(liu)程(cheng)圖調(diao)(diao)節(jie)(jie) (7) 產(chan)品分類整理小(xiao)(xiao)系(xi)(xi)(xi)統(tong)(tong)(tong)軟(ruan)(ruan)(ruan)件(jian)流(liu)程(cheng)圖調(diao)(diao)節(jie)(jie) (8) 多(duo)辦(ban)公卡位小(xiao)(xiao)系(xi)(xi)(xi)統(tong)(tong)(tong)軟(ruan)(ruan)(ruan)件(jian)流(liu)程(cheng)圖調(diao)(diao)節(jie)(jie) (9) 辦(ban)公機(ji)組登陸小(xiao)(xiao)系(xi)(xi)(xi)統(tong)(tong)(tong)軟(ruan)(ruan)(ruan)件(jian)流(liu)程(cheng)圖調(diao)(diao)節(jie)(jie) (10) 步進動力(li)器調(diao)(diao)速(su)電機(ji)動力(li)調(diao)(diao)節(jie)(jie)

4. 電力(li)電氣調控設(she)備組裝調測

5. 機械(xie)設(she)備設(she)備安轉(zhuan)測(ce)試

6. 電機的(de)驅動下載操作

7. 程序維護保養和發動機(ji)故障探(tan)測(ce)技術