一、物料概要

 MPS網(wang)型輸出(chu)模塊式韌性(xing)半智(zhi)(zhi)能(neng)(neng)(neng)(neng)化(hua)(hua)(hua)機(ji)(ji)(ji)械(xie)化(hua)(hua)(hua)產(chan)生加(jia)(jia)(jia)工(gong)(gong)制(zhi)造出(chu)線(xian)實(shi)現保(bao)(bao)(bao)(bao)持系統是一個種是明顯的(de)(de)不(bu)間(jian)(jian)(jian)斷智(zhi)(zhi)能(neng)(neng)(neng)(neng)化(hua)(hua)(hua)二合一化(hua)(hua)(hua)、半智(zhi)(zhi)能(neng)(neng)(neng)(neng)化(hua)(hua)(hua)機(ji)(ji)(ji)械(xie)化(hua)(hua)(hua)類物品，它是為崗位專(zhuan)(zhuan)科大學(xue)、培育技(ji)能(neng)(neng)(neng)(neng)教育教學(xue)機(ji)(ji)(ji)購等而科研的(de)(de)，它非常(chang)適合機(ji)(ji)(ji)械(xie)化(hua)(hua)(hua)加(jia)(jia)(jia)工(gong)(gong)制(zhi)造出(chu)名詞解釋半智(zhi)(zhi)能(neng)(neng)(neng)(neng)化(hua)(hua)(hua)機(ji)(ji)(ji)械(xie)化(hua)(hua)(hua)、不(bu)間(jian)(jian)(jian)斷智(zhi)(zhi)能(neng)(neng)(neng)(neng)化(hua)(hua)(hua)二合一化(hua)(hua)(hua)、不(bu)間(jian)(jian)(jian)斷過(guo)(guo)程及(ji)半智(zhi)(zhi)能(neng)(neng)(neng)(neng)化(hua)(hua)(hua)機(ji)(ji)(ji)械(xie)化(hua)(hua)(hua)、保(bao)(bao)(bao)(bao)持過(guo)(guo)程、測(ce)控科技(ji)、求算機(ji)(ji)(ji)保(bao)(bao)(bao)(bao)持、半智(zhi)(zhi)能(neng)(neng)(neng)(neng)保(bao)(bao)(bao)(bao)持等相關的(de)(de)專(zhuan)(zhuan)業(ye)課(ke)程的(de)(de)教育教學(xue)評價和技(ji)能(neng)(neng)(neng)(neng)教育教學(xue)。它非常(chang)接近企業(ye)產(chan)生加(jia)(jia)(jia)工(gong)(gong)制(zhi)造出(chu)加(jia)(jia)(jia)工(gong)(gong)制(zhi)造出(chu)直(zhi)播 基礎(chu)知識上(shang)又對實(shi)現教育教學(xue)評價使(shi)用了特別開發(fa)，精煉了不(bu)同保(bao)(bao)(bao)(bao)持和過(guo)(guo)程實(shi)現功能(neng)(neng)(neng)(neng)。所采(cai)用了好的(de)(de)傳(chuan)輸線(xian)保(bao)(bao)(bao)(bao)持習(xi)慣，增配帶主(zhu)要(yao)PLC、工(gong)(gong)業(ye)觸摸屏、MCGS工(gong)(gong)業(ye)組態(tai)監控軟(ruan)件(jian)、MES生產(chan)制(zhi)造管理軟(ruan)件(jian)等，系統更(geng)加(jia)(jia)(jia)完整(zheng)性(xing)，更(geng)能(neng)(neng)(neng)(neng)展現工(gong)(gong)業(ye)現場(chang)的(de)(de)工(gong)(gong)作狀態(tai)及(ji)現代制(zhi)造工(gong)(gong)業(ye)的(de)(de)發(fa)展方向。

設(she)定(ding)機系(xi)統(tong)由十(shi)個站(zhan)形(xing)成，分(fen)開 為：裝(zhuang)料驗測站(zhan)、貨(huo)物運(yun)(yun)輸站(zhan)、加(jia)工工藝站(zhan)、貨(huo)物運(yun)(yun)輸布(bu)置站(zhan)、布(bu)置站(zhan)、劃分(fen)類別站(zhan)、貨(huo)物運(yun)(yun)輸分(fen)撿站(zhan)、傳遞分(fen)撿站(zhan)，設(she)定(ding)設(she)定(ding)機系(xi)統(tong)通過三菱(ling)數控(kong)系(xi)統(tong)的(de)PLC進行控(kong)制(zhi)，具有較好的(de)柔性(xing)，即每站(zhan)各有一套(tao)PLC控(kong)制(zhi)系(xi)統(tong)獨立控(kong)制(zhi)，在(zai)(zai)單(dan)個培訓完(wan)成以后，又可以將(jiang)相鄰的(de)兩(liang)站(zhan)、三站(zhan)…直至八站(zhan)連在(zai)(zai)一起，學習復雜系(xi)統(tong)的(de)設(she)計(ji)、安(an)裝(zhuang)、編程、調試和(he)整機運(yun)(yun)行。

二、技術水平指標體系

1、插入(ru)電(dian)源適配器：220V3線～220V±10% 50Hz

2、操作(zuo)氛圍：體(ti)溫-10℃～+40℃  相對濕(shi)度＜85%(25℃)  海拔＜4000m

3、裝制數量：≤1.5kVA

4、空機尺寸(cun)圖：3800mm×1700mm×1400mm

三、模式形成

裝置(zhi)的操作(zuo)系統由七(qi)個站分(fen)解成(cheng)

(1)裝料檢(jian)測工具站

由料(liao)臺、導料(liao)組織(zhi) 、推料(liao)組織(zhi) 、檢則分辨光電轉換(huan)旋(xuan)鈕、轉換(huan)旋(xuan)鈕電源模(mo)塊、可代碼編程(cheng)序管理(li)器(qi)、圖(tu)標、I/O接口板、電氣(qi)網孔板、電磁閥及氣(qi)缸組成，主要完(wan)成將工(gong)件從料(liao)臺依次送到檢測工(gong)位、等(deng)待(dai)取走。

(2)運輸站

由機械化手、橫臂(bei)、翻(fan)(fan)轉視(shi)(shi)頻標準氣(qi)缸臺、翻(fan)(fan)轉視(shi)(shi)頻標準氣(qi)缸、直流電(dian)源(yuan)開關(guan)直流電(dian)源(yuan)、可編寫(xie)程(cheng)序序抑制(zhi)器、開關(guan)、I/O接口板(ban)、電(dian)氣(qi)網孔板(ban)、多種類型(xing)電(dian)磁閥及氣(qi)缸組成，主要完(wan)成將工件從上站搬至下一站。

(3)制作站

由6工(gong)(gong)(gong)位(wei)回轉工(gong)(gong)(gong)作臺、刀(dao)具庫（3種(zhong)(zhong)刀(dao)具）、升降式(shi)加工(gong)(gong)(gong)系統、加工(gong)(gong)(gong)組(zu)件(jian)、檢(jian)測(ce)組(zu)件(jian)、步進驅(qu)動(dong)器、步進電(dian)(dian)(dian)(dian)機、光電(dian)(dian)(dian)(dian)傳感器、接近開(kai)關、開(kai)關電(dian)(dian)(dian)(dian)源、平面推力軸承(cheng)、可編(bian)程序(xu)控(kong)制器、按鈕、I/O接口(kou)(kou)板(ban)、電(dian)(dian)(dian)(dian)氣網孔(kong)板(ban)、通訊接口(kou)(kou)板(ban)、直流減速電(dian)(dian)(dian)(dian)機、多種(zhong)(zhong)類(lei)型電(dian)(dian)(dian)(dian)磁閥及氣缸組(zu)成，回轉工(gong)(gong)(gong)作臺有六個旋(xuan)轉工(gong)(gong)(gong)位(wei)，加工(gong)(gong)(gong)站主要完成工(gong)(gong)(gong)件(jian)的加工(gong)(gong)(gong)（鉆孔(kong)、銑(xian)孔(kong)），并進行工(gong)(gong)(gong)件(jian)檢(jian)測(ce)。

(4)進行搬(ban)運安轉(zhuan)站(zhan)

由運(yun)動(dong)加平移變換運(yun)轉臺、塔式(shi)起重機臂、物理手、工(gong)(gong)業制(zhi)造導軌、打開電源變壓器、可編譯程序序掌握器、開關按鈕、I/O接(jie)口板、電氣網孔板、多種類型電磁(ci)閥及氣缸組(zu)成(cheng)，主(zhu)要完成(cheng)將上站工(gong)(gong)件拿(na)起放入安裝平臺，將裝好工(gong)(gong)件拿(na)起放下站。

(5)配置站

由吸(xi)盤機器手、搖背(bei)零(ling)件(jian)、自動旋(xuan)轉液壓泵、礦(kuang)倉(cang)換位(wei)零(ling)件(jian)、鋼件(jian)還(huan)推出(chu)零(ling)件(jian)、真空(kong)度發生了器、旋(xuan)鈕24v電源、可編學習序(xu)把控好器、旋(xuan)鈕、I/O接口(kou)板、電氣網孔(kong)板、多(duo)種類(lei)型電磁閥及氣缸組(zu)成(cheng)，主要完成(cheng)選擇要安(an)裝(zhuang)工件(jian)的料倉(cang)，將工件(jian)從料倉(cang)中推出(chu)，將工件(jian)安(an)裝(zhuang)到位(wei)。

(6)傳回快遞(di)分揀站(zhan)

通常由三相四線洽談(tan)加速電機馬達、微電子調節(jie)器器、色(se)調節(jie)器器、按(an)(an)鈕圖片電源(yuan)模塊、按(an)(an)鈕圖片、I/O接口板、電氣(qi)網孔板等組成，主要完成將材料傳送(song)至下一站。

(7)貨物搬運(yun)挑揀站

包(bao)括(kuo)由輕工業(ye)導軌、升降調節汽缸、氣爪(zhua)、帶(dai)磁轉換打開、廢(fei)塑料儲(chu)存器(qi)、轉換打開電壓、可語言編程序掌控(kong)器(qi)、旋鈕、I/O接口板、電氣網孔板、多種類型電磁閥(fa)組成，主要完(wan)成分揀生產線(xian)中的廢(fei)物料并將其(qi)搬(ban)運至廢(fei)料存儲(chu)器(qi)中。

(8)劃分站

由滾珠蝸桿、滑桿停(ting)售零(ling)配件、區分(fen)(fen)料斗、步進帶動器(qi)(qi)直流電(dian)(dian)機(ji)直流電(dian)(dian)機(ji)、步進帶動器(qi)(qi)直流電(dian)(dian)機(ji)帶動器(qi)(qi)、感(gan)測(ce)器(qi)(qi)器(qi)(qi)、電(dian)(dian)開關電(dian)(dian)、可程序編程序調(diao)整器(qi)(qi)、按(an)鍵、I/O接口(kou)板、電(dian)(dian)氣網孔板、多種(zhong)類型電(dian)(dian)磁閥(fa)及氣缸組成(cheng)，主要完(wan)成(cheng)按(an)工(gong)件類型分(fen)(fen)類，將工(gong)件推入料倉。

四、操控軟件

西門子PLC：

1.  每站均增配FX3U-485BD通(tong)信模塊，用于組建三菱通(tong)信網絡(luo)， 每站PLC主機均采(cai)用FX3U-48。

2.  配(pei)用(yong)7英(ying)寸(cun)，工業彩色觸(chu)摸屏。

3.  傳輸線(xian)設計：利用FX3U-485BD網絡(luo)通(tong)信，使(shi)各站(zhan)之間的(de)控制信息和狀態(tai)數(shu)據(ju)能夠實時相互交換。配(pei)有(you)SC-09編程(cheng)電纜、觸摸(mo)屏與PLC通(tong)信電纜及觸摸(mo)屏下載(zai)電纜。

其他一些配件批發：

隔音(yin)氣泵、PU軟(ruan)管、連接器、工具、連接電纜、工件、指導書、使用說(shuo)明書、軟(ruan)件、程序等