MPS板(ban)塊式軟性電腦自動控制種(zhong)植線實踐設計(六站)
一、車輛評述
包(bao)塊式撓(nao)性(xing)定(ding)時化(hua)(hua)(hua)(hua)出(chu)產(chan)線實訓(xun)教(jiao)(jiao)學(xue)課(ke)活動(dong)體(ti)(ti)(ti)(ti)統(tong)(tong)是一(yi)(yi)(yi)種(zhong)種(zhong)作為(wei)(wei)一(yi)(yi)(yi)般的(de)(de)汽車電(dian)(dian)器(qi)正(zheng)規過(guo)(guo)(guo)(guo)程中(zhong)分離式化(hua)(hua)(hua)(hua)、定(ding)時化(hua)(hua)(hua)(hua)類服(fu)務(wu),它(ta)是為(wei)(wei)新職業本科(ke)學(xue)校(xiao)、育兒教(jiao)(jiao)育讀(du)書(shu)(shu)培養(yang)學(xue)科(ke)班(ban)結(jie)構等而研制(zhi)的(de)(de),它(ta)適用機(ji)械廠研制(zhi)試(shi)述(shu)定(ding)時化(hua)(hua)(hua)(hua)、汽車電(dian)(dian)器(qi)正(zheng)規過(guo)(guo)(guo)(guo)程中(zhong)分離式化(hua)(hua)(hua)(hua)、電(dian)(dian)氣(qi)成套過(guo)(guo)(guo)(guo)程中(zhong)及定(ding)時化(hua)(hua)(hua)(hua)、掌(zhang)(zhang)(zhang)握(wo)(wo)(wo)(wo)過(guo)(guo)(guo)(guo)程中(zhong)、測(ce)控(kong)新技(ji)術(shu)(shu)工(gong)藝水(shui)(shui)平(ping)、換算機(ji)掌(zhang)(zhang)(zhang)握(wo)(wo)(wo)(wo)、定(ding)時掌(zhang)(zhang)(zhang)握(wo)(wo)(wo)(wo)等有(you)關的(de)(de)正(zheng)規的(de)(de)教(jiao)(jiao)學(xue)課(ke)活動(dong)和(he)讀(du)書(shu)(shu)培養(yang)學(xue)科(ke)班(ban)。它(ta)比較接(jie)近于重工(gong)業出(chu)產(chan)研制(zhi)現(xian)廠框架上又共性(xing)實訓(xun)教(jiao)(jiao)學(xue)課(ke)活動(dong)教(jiao)(jiao)學(xue)課(ke)活動(dong)來(lai)了(le)專(zhuan)做制(zhi)定(ding)制(zhi)作,加(jia)強了(le)各方面掌(zhang)(zhang)(zhang)握(wo)(wo)(wo)(wo)和(he)過(guo)(guo)(guo)(guo)程中(zhong)實訓(xun)特性(xing)。 體(ti)(ti)(ti)(ti)統(tong)(tong)由七(qi)個站(zhan)(zhan)(zhan)(zhan)(zhan)組成,各分為(wei)(wei)為(wei)(wei):送料檢測(ce)工(gong)具站(zhan)(zhan)(zhan)(zhan)(zhan)、運(yun)輸站(zhan)(zhan)(zhan)(zhan)(zhan)、精(jing)加(jia)工(gong)站(zhan)(zhan)(zhan)(zhan)(zhan)、運(yun)輸重新組裝(zhuang)(zhuang)站(zhan)(zhan)(zhan)(zhan)(zhan)、重新組裝(zhuang)(zhuang)站(zhan)(zhan)(zhan)(zhan)(zhan)和(he)分為(wei)(wei)站(zhan)(zhan)(zhan)(zhan)(zhan),掌(zhang)(zhang)(zhang)握(wo)(wo)(wo)(wo)體(ti)(ti)(ti)(ti)統(tong)(tong)不(bu)錯所用PLC、三菱PLC的(de)(de)PLC來(lai)掌(zhang)(zhang)(zhang)握(wo)(wo)(wo)(wo),有(you)著較佳的(de)(de)撓(nao)性(xing),即每站(zhan)(zhan)(zhan)(zhan)(zhan)各有(you)各的(de)(de)制(zhi)定(ding)一(yi)(yi)(yi)套PLC掌(zhang)(zhang)(zhang)握(wo)(wo)(wo)(wo)體(ti)(ti)(ti)(ti)統(tong)(tong)獨有(you)掌(zhang)(zhang)(zhang)握(wo)(wo)(wo)(wo),在單獨一(yi)(yi)(yi)個讀(du)書(shu)(shu)培養(yang)學(xue)科(ke)班(ban)已完成未來(lai),又不(bu)錯將(jiang)緊鄰(lin)的(de)(de)兩站(zhan)(zhan)(zhan)(zhan)(zhan)、三站(zhan)(zhan)(zhan)(zhan)(zhan)…若能六站(zhan)(zhan)(zhan)(zhan)(zhan)連在一(yi)(yi)(yi)件(jian),讀(du)書(shu)(shu)簡化(hua)(hua)(hua)(hua)體(ti)(ti)(ti)(ti)統(tong)(tong)的(de)(de)制(zhi)定(ding)制(zhi)作、重新組裝(zhuang)(zhuang)、編寫程序、測(ce)試(shi)和(he)該機(ji)運(yun)轉(zhuan)。 體(ti)(ti)(ti)(ti)統(tong)(tong)蘊含(han)了(le)汽車電(dian)(dian)器(qi)正(zheng)規過(guo)(guo)(guo)(guo)程中(zhong)分離式化(hua)(hua)(hua)(hua)正(zheng)規中(zhong)的(de)(de)氣(qi)動(dong)彈(dan)簧、交(jiao)流電(dian)(dian)動(dong)機(ji)驅動(dong)安裝(zhuang)(zhuang)與掌(zhang)(zhang)(zhang)握(wo)(wo)(wo)(wo)、PLC、調節器(qi)器(qi)等三種(zhong)掌(zhang)(zhang)(zhang)握(wo)(wo)(wo)(wo)新技(ji)術(shu)(shu)工(gong)藝水(shui)(shui)平(ping),適用有(you)關的(de)(de)正(zheng)規中(zhong)小學(xue)生來(lai)過(guo)(guo)(guo)(guo)程中(zhong)實訓(xun)、學(xue)科(ke)制(zhi)定(ding)制(zhi)作及初入崗(gang)位的(de)(de)過(guo)(guo)(guo)(guo)程中(zhong)新技(ji)術(shu)(shu)工(gong)藝水(shui)(shui)平(ping)職工(gong)來(lai)讀(du)書(shu)(shu)培養(yang)學(xue)科(ke)班(ban)。
二、技術公式
1.復制粘貼主機(ji)電源:兩相電3線~220V±10% 50Hz
2.運行壞(huai)境:溫度(du)因素(su)-10℃~+40℃ 較為溫濕度(du)<85%(25℃) 海(hai)撥高度(du)<4000m
3.平(ping)衡(heng)裝(zhuang)置體積:<1.0kVA
4.空機長寬高:2400m×1700mm×1400mm
三、程序形成
1.系(xi)統(tong)的設備由(you)7個站(zhan)包含
(1) 放(fang)料探(tan)(tan)(tan)測(ce)站 由料倉、傾動(dong)臺(tai)、導料傳動(dong)裝(zhuang)制(zhi)、三視圖拉力滾動(dong)軸承、鑄(zhu)(zhu)件(jian)(jian)滑道、不斷(duan)升(sheng)高(gao)傳動(dong)裝(zhuang)制(zhi)、計(ji)數法電容器(qi)開關、探(tan)(tan)(tan)測(ce)鑄(zhu)(zhu)件(jian)(jian)和(he)色彩辨別光學開關、開關電原(yuan)、可(ke)代碼編程(cheng)序管理器(qi)、開關、I/O接(jie)(jie)頭(tou)類(lei)型(xing)板、通訊網(wang)絡接(jie)(jie)頭(tou)類(lei)型(xing)板、電器(qi)設備網(wang)孔板、直流(liu)變壓(ya)器(qi)緩速交流(liu)接(jie)(jie)觸器(qi)、渦流(liu)閥及氣門構成的,大部分成功將鑄(zhu)(zhu)件(jian)(jian)從傳輸放(fang)料臺(tai)順序送進探(tan)(tan)(tan)測(ce)流(liu)水(shui)線工(gong),不斷(duan)升(sheng)高(gao)傳動(dong)裝(zhuang)制(zhi)將鑄(zhu)(zhu)件(jian)(jian)不斷(duan)升(sheng)高(gao)并探(tan)(tan)(tan)測(ce)鑄(zhu)(zhu)件(jian)(jian)色彩。
(2) 運輸(shu)站 由機誡手、橫臂、退回(hui)臺、旋(xuan)轉液(ye)壓泵(beng)、旋(xuan)鈕電(dian)、程序(xu)(xu)把握器序(xu)(xu)序(xu)(xu)把握器、按(an)健、I/O界面板、通訊網(wang)界面板、不間斷(duan)網(wang)孔板、很多(duo)類型(xing)的(de)電(dian)滋閥及液(ye)壓泵(beng)構造,通常完成任務將零件從上站搬至(zhi)下(xia)一趟。
(3) 生產站 由6功位轉(zhuan)臂(bei)事(shi)情臺、數控刀庫(3種數控刀)、升(sheng)降架式生產系統軟件、生產引擎、監(jian)測引擎、伺服主(zhu)(zhu)(zhu)軸直(zhi)流無刷(shua)電(dian)機驅動(dong)(dong)安(an)裝器驅動(dong)(dong)安(an)裝器、三相四(si)線伺服主(zhu)(zhu)(zhu)軸直(zhi)流無刷(shua)電(dian)機驅動(dong)(dong)安(an)裝器主(zhu)(zhu)(zhu)軸直(zhi)流無刷(shua)電(dian)機(6A)、光電(dian)技術感知器、表示開關(guan)轉(zhuan)換開關(guan)、開關(guan)轉(zhuan)換開關(guan)電(dian)壓、空(kong)間圖形(xing)拉力軸承套(tao)、可程序語言序操縱器、開關(guan)、I/O端口(kou)標準板、電(dian)器設(she)備(bei)網孔(kong)板、通訊設(she)備(bei)端口(kou)標準板、交流電(dian)減速運動(dong)(dong)主(zhu)(zhu)(zhu)軸直(zhi)流無刷(shua)電(dian)機、許多(duo)玩法型渦流閥及(ji)標準氣(qi)缸(gang)分解成,轉(zhuan)臂(bei)事(shi)情臺有(you)7個拖動(dong)(dong)功位,生產站最主(zhu)(zhu)(zhu)要的(de)完畢鋼(gang)件的(de)生產(打孔(kong)、銑孔(kong)),并舉行鋼(gang)件監(jian)測。
(4) 裝(zhuang)卸(xie)貨物裝(zhuang)站 由移動的操控臺(tai)、吊車臂、機械性手、傘齒(chi)(chi)輪齒(chi)(chi)條傳動齒(chi)(chi)輪、化工導軌、面(mian)板(ban)開(kai)關電(dian)源變壓器(qi)、可程序(xu)(xu)語言(yan)序(xu)(xu)操控器(qi)、按鈕(niu)圖片、I/O接頭板(ban)、無線通訊(xun)接頭板(ban)、電(dian)網孔(kong)板(ban)、多樣類型(xing)、電(dian)磁波閥及(ji)氣閥構(gou)造,具體到位將上(shang)站鏜(tang)孔(kong)撿起放至裝(zhuang)工作平臺(tai),將裝(zhuang)完鏜(tang)孔(kong)撿起卸(xie)下站。
(5) 裝(zhuang)有站(zhan) 由吸盤設備手、頂桿(gan)結(jie)構件(jian)、電(dian)動機節流閥、料(liao)斗(dou)換位結(jie)構件(jian)、產品退(tui)出(chu)結(jie)構件(jian)、真空系統有器(qi)、旋鈕電(dian)壓(ya)、可和程序編(bian)寫序把控器(qi)、按鍵、I/Ousb接口方式(shi)板(ban)、通信網絡usb接口方式(shi)板(ban)、電(dian)氣公(gong)司網孔(kong)板(ban)、許多款式(shi)電(dian)磁能閥及節流閥組合而成,注意(yi)提交會選擇要裝(zhuang)有產品的料(liao)斗(dou),將(jiang)產品從(cong)料(liao)斗(dou)中(zhong)退(tui)出(chu),將(jiang)產品裝(zhuang)有及時。
(6) 分(fen)級站 由滾珠滾珠絲桿、滑桿推行機械部件、分(fen)級料斗(dou)、直流(liu)伺服電(dian)(dian)(dian)(dian)機馬(ma)達抑(yi)制電(dian)(dian)(dian)(dian)機馬(ma)達、直流(liu)伺服電(dian)(dian)(dian)(dian)機馬(ma)達抑(yi)制推動器、電(dian)(dian)(dian)(dian)感(gan)感(gan)應器器、旋鈕(niu)電(dian)(dian)(dian)(dian)源適配器、可程(cheng)序編程(cheng)序抑(yi)制器、圖標(biao)(biao)(biao)、I/O標(biao)(biao)(biao)準接口標(biao)(biao)(biao)準板、通訊網絡標(biao)(biao)(biao)準接口標(biao)(biao)(biao)準板、電(dian)(dian)(dian)(dian)力電(dian)(dian)(dian)(dian)氣(qi)網孔板、各(ge)種各(ge)樣(yang)類(lei)形電(dian)(dian)(dian)(dian)滋閥及液壓泵分(fen)解(jie)成,首(shou)要結束按工(gong)件表面產品類(lei)形分(fen)級,將(jiang)工(gong)件表面產品推入料斗(dou)。
四、有效控制系統
選擇(ze)訪(fang)客市(shi)場(chang)需求可以選擇(ze)歐(ou)姆(mu)龍、三(san)凌產品PLC主(zhu)機箱(xiang):
歐姆龍:
序號順序 站名 冷水機 規格參數 自己的(de)名字(zi)
放料檢查測量(liang)(liang)(liang)(liang)站(zhan)(zhan)(zhan) CPU226 24路(lu)(lu)加數(shu)(shu)量(liang)(liang)(liang)(liang)效(xiao)(xiao)果/16路(lu)(lu)保險(xian)(xian)絲(si)開關(guan)效(xiao)(xiao)果 打包站(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)加數(shu)(shu)量(liang)(liang)(liang)(liang)效(xiao)(xiao)果/10路(lu)(lu)保險(xian)(xian)絲(si)開關(guan)效(xiao)(xiao)果 加工生(sheng)產站(zhan)(zhan)(zhan) CPU224+EM223 14路(lu)(lu)加數(shu)(shu)量(liang)(liang)(liang)(liang)效(xiao)(xiao)果/10路(lu)(lu)結(jie)(jie)(jie)氯(lv)(lv)(lv)化(hua)(hua)鈉(na)(na)(na)(na)(na)氯(lv)(lv)(lv)化(hua)(hua)鈉(na)(na)(na)(na)(na)晶(jing)胞(bao)管效(xiao)(xiao)果 結(jie)(jie)(jie)氯(lv)(lv)(lv)化(hua)(hua)鈉(na)(na)(na)(na)(na)氯(lv)(lv)(lv)化(hua)(hua)鈉(na)(na)(na)(na)(na)晶(jing)胞(bao)管型 裝(zhuang)設(she)站(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)加數(shu)(shu)量(liang)(liang)(liang)(liang)效(xiao)(xiao)果/10路(lu)(lu)保險(xian)(xian)絲(si)開關(guan)效(xiao)(xiao)果 裝(zhuang)設(she)打包站(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)加數(shu)(shu)量(liang)(liang)(liang)(liang)效(xiao)(xiao)果/10路(lu)(lu)保險(xian)(xian)絲(si)開關(guan)效(xiao)(xiao)果 的分(fen)類站(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)加數(shu)(shu)量(liang)(liang)(liang)(liang)效(xiao)(xiao)果/10路(lu)(lu)結(jie)(jie)(jie)氯(lv)(lv)(lv)化(hua)(hua)鈉(na)(na)(na)(na)(na)氯(lv)(lv)(lv)化(hua)(hua)鈉(na)(na)(na)(na)(na)晶(jing)胞(bao)管效(xiao)(xiao)果 結(jie)(jie)(jie)氯(lv)(lv)(lv)化(hua)(hua)鈉(na)(na)(na)(na)(na)氯(lv)(lv)(lv)化(hua)(hua)鈉(na)(na)(na)(na)(na)晶(jing)胞(bao)管型 統計資料總線成分(fen)用到RS485網(wang)站(zhan)(zhan)(zhan)網(wang)絡通信,使(shi)各(ge)站(zhan)(zhan)(zhan)期(qi)間的管控產品信息和階(jie)段統計資料可以實時監控彼此之間互(hu)相(xiang)交換。每站(zhan)(zhan)(zhan)均(jun)配PC/PPI編程學習電纜線一截。
三菱數控系統:
序列號 站名(ming) 主機(ji)電源 的規格 提示
送(song)料加測站(zhan)(zhan)(zhan) FX2N-48MR 24路(lu)(lu)(lu)金(jin)額量(liang)(liang)錄(lu)入(ru)/24路(lu)(lu)(lu)中(zhong)(zhong)(zhong)間(jian)中(zhong)(zhong)(zhong)間(jian)繼電熱(re)器(qi)(qi)(qi)元(yuan)(yuan)(yuan)件(jian)(jian)元(yuan)(yuan)(yuan)件(jian)(jian)內(nei)(nei)容(rong)輸(shu)送(song) 貨(huo)物運(yun)(yun)輸(shu)站(zhan)(zhan)(zhan) FX2N-48MR 24路(lu)(lu)(lu)金(jin)額量(liang)(liang)錄(lu)入(ru)/24路(lu)(lu)(lu)中(zhong)(zhong)(zhong)間(jian)中(zhong)(zhong)(zhong)間(jian)繼電熱(re)器(qi)(qi)(qi)元(yuan)(yuan)(yuan)件(jian)(jian)元(yuan)(yuan)(yuan)件(jian)(jian)內(nei)(nei)容(rong)輸(shu)送(song) 代(dai)加工站(zhan)(zhan)(zhan) FX2N-48MT 24路(lu)(lu)(lu)金(jin)額量(liang)(liang)錄(lu)入(ru)/24路(lu)(lu)(lu)結(jie)晶(jing)管(guan)內(nei)(nei)容(rong)輸(shu)送(song) 結(jie)晶(jing)管(guan)型 按(an)裝(zhuang)站(zhan)(zhan)(zhan) FX2N-48MR 24路(lu)(lu)(lu)金(jin)額量(liang)(liang)錄(lu)入(ru)/24路(lu)(lu)(lu)中(zhong)(zhong)(zhong)間(jian)中(zhong)(zhong)(zhong)間(jian)繼電熱(re)器(qi)(qi)(qi)元(yuan)(yuan)(yuan)件(jian)(jian)元(yuan)(yuan)(yuan)件(jian)(jian)內(nei)(nei)容(rong)輸(shu)送(song) 按(an)裝(zhuang)貨(huo)物運(yun)(yun)輸(shu)站(zhan)(zhan)(zhan) FX2N-48MR 24路(lu)(lu)(lu)金(jin)額量(liang)(liang)錄(lu)入(ru)/24路(lu)(lu)(lu)中(zhong)(zhong)(zhong)間(jian)中(zhong)(zhong)(zhong)間(jian)繼電熱(re)器(qi)(qi)(qi)元(yuan)(yuan)(yuan)件(jian)(jian)元(yuan)(yuan)(yuan)件(jian)(jian)內(nei)(nei)容(rong)輸(shu)送(song) 細分站(zhan)(zhan)(zhan) FX2N-48MT 24路(lu)(lu)(lu)金(jin)額量(liang)(liang)錄(lu)入(ru)/24路(lu)(lu)(lu)結(jie)晶(jing)管(guan)內(nei)(nei)容(rong)輸(shu)送(song) 結(jie)晶(jing)管(guan)型 傳輸(shu)線機構主(zhu)要采(cai)用三菱(ling)數(shu)控系統(tong)RS485手(shou)機網絡(luo)溝通,使各站(zhan)(zhan)(zhan)兩者的調整消息和程(cheng)序數(shu)據(ju)顯示可實時視頻完美對調。每站(zhan)(zhan)(zhan)均配(pei)SC-09代(dai)碼(ma)電攬1根。
五、培訓工程項目
1. 了解一下感測器器的(de)APP
2. 檢查氣動彈(dan)簧構(gou)件的app
3. 非常熟(shu)悉PLC調(diao)節技巧 電源模塊式軟質(zhi)會全自動產出(chu)線培(pei)訓整體幾個事情(qing)站(zhan)相對都下有套(tao)PLC設(she)備(bei),可劃分出(chu)幾個基本(ben)性獨有的(de)事情(qing)站(zhan)來進(jin)(jin)行培(pei)訓,在對各單元(yuan)產出(chu)加工工藝和電氣設(she)備(bei)調(diao)節整體的(de)制成非常熟(shu)悉后,進(jin)(jin)行PLC和程序編寫可進(jin)(jin)行: PLC基本(ben)性標志位自學和現實的(de)利用
(1) 系統的報(bao)警(jing)判斷(duan)(duan) (2) 軸(zhou)類(lei)產(chan)(chan)品(pin)(pin)上料機過(guo)(guo)(guo)程(cheng)(cheng)管理(li) (3) 軸(zhou)類(lei)產(chan)(chan)品(pin)(pin)裝卸(xie)貨(huo)物過(guo)(guo)(guo)程(cheng)(cheng)管理(li) (4) 軸(zhou)類(lei)產(chan)(chan)品(pin)(pin)判斷(duan)(duan)過(guo)(guo)(guo)程(cheng)(cheng)管理(li) (5) 軸(zhou)類(lei)產(chan)(chan)品(pin)(pin)裝卸(xie)貨(huo)物裝置過(guo)(guo)(guo)程(cheng)(cheng)管理(li) (6) 軸(zhou)類(lei)產(chan)(chan)品(pin)(pin)裝置過(guo)(guo)(guo)程(cheng)(cheng)管理(li) (7) 軸(zhou)類(lei)產(chan)(chan)品(pin)(pin)區分(fen)過(guo)(guo)(guo)程(cheng)(cheng)管理(li) (8) 多(duo)任(ren)務運轉臺(tai)面(mian)過(guo)(guo)(guo)程(cheng)(cheng)管理(li) (9) 任(ren)務單(dan)無連機過(guo)(guo)(guo)程(cheng)(cheng)管理(li) (10) 步進帶(dai)動器無刷(shua)電(dian)機帶(dai)動管理(li)
4. 電氣開關抑制系統性組裝復位(wei)
5. 機械廠系統的組裝(zhuang)程序調試
6. 電動機驅程(cheng)調整
7. 裝置運營維護和設備故障探測(ce)水平
887--------m.mm3w.cn
242--------m.prvr.cn
187--------m.mctnf.cn
773--------m.hjxxg.cn
860--------m.nenbinen.cn
66--------m.abvd.cn
139--------m.wangbaoguo.cn
51--------m.axrd.cn
662--------m.17xunlei.cn
1030--------m.q45545.cn