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一、好產品說明
MPS網咯型(xing)摸塊式(shi)柔軟(ruan)性自(zi)(zi)己(ji)化(hua)加工(gong)(gong)(gong)(gong)(gong)線(xian)學(xue)習培順(shun)(shun)(shun)模式(shi)是一種種極其典型(xing)示范的機(ji)(ji)電(dian)(dian)一身(shen)化(hua)、自(zi)(zi)己(ji)化(hua)類產(chan)品類別，它是為就業專科院校、教(jiao)肓學(xue)習培順(shun)(shun)(shun)系統等(deng)(deng)而最新(xin)發明的，它比較適合機(ji)(ji)械(xie)手(shou)工(gong)(gong)(gong)(gong)(gong)加工(gong)(gong)(gong)(gong)(gong)制造(zao)手(shou)工(gong)(gong)(gong)(gong)(gong)加工(gong)(gong)(gong)(gong)(gong)制造(zao)簡(jian)答自(zi)(zi)己(ji)化(hua)、機(ji)(ji)電(dian)(dian)一身(shen)化(hua)、機(ji)(ji)電(dian)(dian)建設化(hua)工(gong)(gong)(gong)(gong)(gong)及自(zi)(zi)己(ji)化(hua)、掌(zhang)(zhang)控(kong)(kong)(kong)建設化(hua)工(gong)(gong)(gong)(gong)(gong)、測控(kong)(kong)(kong)技術工(gong)(gong)(gong)(gong)(gong)藝、計算公式(shi)機(ji)(ji)掌(zhang)(zhang)控(kong)(kong)(kong)、自(zi)(zi)己(ji)掌(zhang)(zhang)控(kong)(kong)(kong)等(deng)(deng)有(you)關于工(gong)(gong)(gong)(gong)(gong)業專業的培順(shun)(shun)(shun)和(he)學(xue)習培順(shun)(shun)(shun)。它相(xiang)近化(hua)工(gong)(gong)(gong)(gong)(gong)加工(gong)(gong)(gong)(gong)(gong)手(shou)工(gong)(gong)(gong)(gong)(gong)加工(gong)(gong)(gong)(gong)(gong)制造(zao)直播(bo) 基礎上(shang)上(shang)又面對學(xue)習培順(shun)(shun)(shun)培順(shun)(shun)(shun)進行了專方案，增幅了各(ge)種各(ge)樣掌(zhang)(zhang)控(kong)(kong)(kong)和(he)建設化(hua)工(gong)(gong)(gong)(gong)(gong)應用(yong)(yong)實力。選(xuan)用(yong)(yong)了好的數據(ju)總線(xian)掌(zhang)(zhang)控(kong)(kong)(kong)手(shou)段，增標配主要PLC、工(gong)(gong)(gong)(gong)(gong)業觸摸屏、MCGS工(gong)(gong)(gong)(gong)(gong)業組態監(jian)控(kong)(kong)(kong)軟(ruan)件(jian)、MES生產(chan)制造(zao)管理(li)軟(ruan)件(jian)等(deng)(deng)，系統更加完整性，更能展(zhan)現(xian)(xian)工(gong)(gong)(gong)(gong)(gong)業現(xian)(xian)場的工(gong)(gong)(gong)(gong)(gong)作狀態及現(xian)(xian)代制造(zao)工(gong)(gong)(gong)(gong)(gong)業的發展(zhan)方向(xiang)。
軟件系統(tong)的由四個(ge)站包含(han)，分為為：上料機判斷站、搬動(dong)站、生產制作(zuo)站、搬動(dong)按裝站、按裝站、類別(bie)站、搬動(dong)物流(liu)快遞分揀(jian)站、傳回(hui)物流(liu)快遞分揀(jian)站，保持軟件系統(tong)的用三凌的PLC進行控制，具有較好的柔性，即每站各有一套PLC控制系統(tong)獨(du)立(li)控制，在單(dan)個(ge)培(pei)訓完成以后(hou)，又可以將相鄰的兩站、三站…直(zhi)至八(ba)站連在一起，學習(xi)復雜(za)系統(tong)的設計、安(an)裝、編程、調試和整(zheng)機運行。
二、技藝標準
1、進入24v電源：三相變頻器3線～220V±10% 50Hz
2、運行(xing)環境(jing)：溫濕(shi)度-10℃～+40℃ 相對濕(shi)度＜85%(25℃) 海拔＜4000m
3、儀(yi)器儲(chu)電量：≤1.5kVA
4、一(yi)整(zheng)臺機(ji)器的尺寸圖：3800mm×1700mm×1400mm
三、系統性根據
軟(ruan)件系統(tong)的操作(zuo)系統(tong)由8個(ge)站組成了
(1)上料機的檢測站
由料(liao)臺(tai)、導料(liao)部門(men)、推(tui)料(liao)部門(men)、檢則快(kuai)(kuai)速精確光電(dian)子快(kuai)(kuai)捷(jie)(jie)開(kai)關(guan)快(kuai)(kuai)捷(jie)(jie)、快(kuai)(kuai)捷(jie)(jie)開(kai)關(guan)快(kuai)(kuai)捷(jie)(jie)24v電(dian)源、可(ke)編譯程序序調(diao)節器(qi)、快(kuai)(kuai)捷(jie)(jie)、I/O接口(kou)板、電(dian)氣網孔板、電(dian)磁閥及氣缸組成，主要完成將(jiang)工件從料(liao)臺(tai)依次(ci)送到檢測工位、等待取走(zou)。
(2)進行搬運站
由機(ji)械設備制造手、橫臂、回升臺、拖動液壓泵、開關按(an)鍵交(jiao)流(liu)電源、可程(cheng)序(xu)編程(cheng)序(xu)把握器、按(an)鍵、I/O接口板、電氣網孔板、多種(zhong)類(lei)型電磁閥(fa)及氣缸(gang)組成，主要完成將工(gong)件從上站搬至下一(yi)站。
(3)生產加工站
由6工位回轉(zhuan)工作(zuo)臺、刀(dao)具(ju)庫（3種刀(dao)具(ju)）、升(sheng)降(jiang)式加工系統、加工組件(jian)(jian)、檢測組件(jian)(jian)、步進驅動器、步進電(dian)機(ji)(ji)、光電(dian)傳(chuan)感器、接近(jin)開關、開關電(dian)源(yuan)、平面(mian)推力軸承(cheng)、可編程序控制(zhi)器、按鈕、I/O接口板、電(dian)氣網孔(kong)板、通訊(xun)接口板、直流減(jian)速(su)電(dian)機(ji)(ji)、多種類型電(dian)磁閥及氣缸組成(cheng)(cheng)，回轉(zhuan)工作(zuo)臺有六個旋轉(zhuan)工位，加工站主(zhu)要完成(cheng)(cheng)工件(jian)(jian)的加工（鉆孔(kong)、銑孔(kong)），并進行工件(jian)(jian)檢測。
(4)幫運施工站
由高(gao)速旋轉加(jia)平移(yi)變換上班臺(tai)、起(qi)重機(ji)臂、廠家手、工(gong)業品導軌、電(dian)開關24v電(dian)源、可編寫(xie)程序序調(diao)控(kong)器、開關按(an)鈕、I/O接口板、電(dian)氣(qi)網孔板、多種類(lei)型(xing)電(dian)磁(ci)閥(fa)及氣(qi)缸組成，主要完成將上站工(gong)件拿起(qi)放入安裝(zhuang)平臺(tai)，將裝(zhuang)好工(gong)件拿起(qi)放下站。
(5)怎么安裝站
由吸盤自動化手、頂(ding)桿機件(jian)、補償器液壓泵、料(liao)(liao)罐換位機件(jian)、鋼件(jian)停售(shou)機件(jian)、負壓產(chan)生器、打(da)開外接電源、可和程序(xu)編寫序(xu)調節(jie)器、按(an)鈕開關、I/O接口(kou)板、電氣(qi)網(wang)孔(kong)板、多種(zhong)類型電磁閥及(ji)氣(qi)缸組成，主(zhu)要完成選擇要安裝工件(jian)的料(liao)(liao)倉，將(jiang)工件(jian)從料(liao)(liao)倉中推(tui)出，將(jiang)工件(jian)安裝到位。
(6)拷(kao)貝(bei)快遞分揀站
重點由三(san)相電(dian)(dian)源線交(jiao)流溝通(tong)減(jian)慢速度馬(ma)達(da)、微電(dian)(dian)子傳調(diao)節(jie)器(qi)器(qi)、色傳調(diao)節(jie)器(qi)器(qi)、觸點電(dian)(dian)源線、快捷、I/O接口板(ban)、電(dian)(dian)氣網孔板(ban)等(deng)組成，主要完(wan)成將材料傳送(song)至下(xia)一(yi)站。
(7)裝卸貨物分檢站
主要是由企業導(dao)軌、伸降氣(qi)式、氣(qi)爪、剩磁打開(kai)(kai)、邊角(jiao)料存儲器(qi)(qi)器(qi)(qi)、打開(kai)(kai)電(dian)源適配器(qi)(qi)、可編(bian)寫程序序保持器(qi)(qi)、開(kai)(kai)關(guan)按鈕、I/O接(jie)口板、電(dian)氣(qi)網孔板、多種類(lei)型電(dian)磁閥組成，主要完成分揀生產線中的廢物料并將其搬運至廢料存儲器(qi)(qi)中。
(8)的分類站
由滾珠(zhu)梯形(xing)絲桿、滑(hua)桿開售組(zu)件(jian)(jian)、各(ge)類料(liao)斗、步進電機(ji)安(an)裝伺(si)服(fu)驅動(dong)(dong)(dong)器(qi)交流電動(dong)(dong)(dong)機(ji)、步進電機(ji)安(an)裝伺(si)服(fu)驅動(dong)(dong)(dong)器(qi)安(an)裝伺(si)服(fu)驅動(dong)(dong)(dong)器(qi)、感知器(qi)、旋鈕(niu)主機(ji)電源、可語言編程(cheng)序操縱器(qi)、開關按鈕(niu)、I/O接口(kou)板、電氣網(wang)孔板、多(duo)種類型電磁(ci)閥(fa)及(ji)氣缸組(zu)成，主要完成按工件(jian)(jian)類型分類，將工件(jian)(jian)推(tui)入(ru)料(liao)倉。
四、掌握操控體系
三菱數控系統(tong)PLC：
1. 每(mei)站均增配FX3U-485BD通(tong)信(xin)模(mo)塊，用于組建三菱(ling)通(tong)信(xin)網絡(luo)， 每(mei)站PLC主機均采用FX3U-48。
2. 配用7英寸，工業彩色觸摸(mo)屏。
3. 串口通信節(jie)構(gou)：運用FX3U-485BD網絡通信，使各站之間的(de)控制信息和狀態數據能夠實時相(xiang)互交換。配有SC-09編(bian)程電纜、觸(chu)(chu)摸屏(ping)與PLC通信電纜及觸(chu)(chu)摸屏(ping)下(xia)載電纜。
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