一、設備現狀分析

FMS柔性(xing)生(sheng)(sheng)產(chan)(chan)系統是運用(yong)剛性(xing)手(shou)工(gong)生(sheng)(sheng)產(chan)(chan)水平技(ji)巧(qiao)技(ji)巧(qiao)中最具象征性(xing)的手(shou)工(gong)生(sheng)(sheng)產(chan)(chan)水平技(ji)巧(qiao)自動(dong)(dong)化(hua)系統，可推動(dong)(dong)多(duo)產(chan)(chan)品種類、成長型大批量的加工(gong)廠管(guan)理方(fang)法。剛性(xing)手(shou)工(gong)生(sheng)(sheng)產(chan)(chan)水平技(ji)巧(qiao)技(ji)巧(qiao)是在自動(dong)(dong)化(hua)技(ji)巧(qiao)、產(chan)(chan)品信息技(ji)巧(qiao)及手(shou)工(gong)生(sheng)(sheng)產(chan)(chan)水平技(ji)巧(qiao)技(ji)巧(qiao)的基本上,將以往企(qi)(qi)業(ye)中相互獨立(li)的工(gong)程設計(ji)、生(sheng)(sheng)產(chan)(chan)制造及經營管(guan)理等過程,在計(ji)算(suan)機及其軟(ruan)件的支撐下(xia),構成一個覆蓋整個企(qi)(qi)業(ye)的完整而有機的系統,以實現全(quan)局動(dong)(dong)態最優化(hua),總(zong)體(ti)高(gao)效益、高(gao)柔性(xing),并進而贏(ying)得競爭(zheng)全(quan)勝的智能制造技(ji)術。它是之前(qian)游戲世(shi)界生(sheng)(sheng)產(chan)(chan)制造自然化(hua)枝術壯(zhuang)大的前(qian)列(lie)科學。

本實(shi)(shi)踐系(xi)(xi)(xi)統(tong)(tong)化(hua)是針對(dui)性為的(de)(de)(de)(de)事(shi)業(ye)(ye)本科(ke)學(xue)(xue)(xue)(xue)(xue)校(xiao)、的(de)(de)(de)(de)事(shi)業(ye)(ye)教(jiao)(jiao)育(yu)教(jiao)(jiao)學(xue)(xue)(xue)(xue)(xue)培(pei)訓學(xue)(xue)(xue)(xue)(xue)習(xi)醫院工業(ye)(ye)化(hua)生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)的(de)(de)(de)(de)FMS柔(rou)性生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)實(shi)(shi)踐系(xi)(xi)(xi)統(tong)(tong)，依據機(ji)(ji)械設(she)施類(lei)、全(quan)會自(zi)動控(kong)(kong)(kong)制(zhi)(zhi)類(lei)、為先進營造(zao)類(lei)餐飲行業(ye)(ye)、企業(ye)(ye)公司中化(hua)工全(quan)會自(zi)動控(kong)(kong)(kong)制(zhi)(zhi)APP的(de)(de)(de)(de)的(de)(de)(de)(de)特點(dian)，對(dui)超材料(liao)營造(zao)的(de)(de)(de)(de)技(ji)(ji)術(shu)(shu)的(de)(de)(de)(de)運(yun)轉歷程做好探索，對(dui)化(hua)工實(shi)(shi)地現(xian)場(chang)設(she)施做好煉(lian)制(zhi)(zhi)和(he)(he)濃縮(suo)提(ti)煉(lian)，并而(er)(er)對(dui)實(shi)(shi)踐教(jiao)(jiao)學(xue)(xue)(xue)(xue)(xue)法活動組織做好正規設(she)計(ji)(ji)的(de)(de)(de)(de)概念，融機(ji)(ji)、光、電(dian)、氣，分為了(le)PLC、機(ji)(ji)器(qi)人、傳(chuan)感器(qi)、氣動、工業(ye)(ye)控(kong)(kong)(kong)制(zhi)(zhi)網(wang)(wang)絡、電(dian)機(ji)(ji)驅(qu)動與控(kong)(kong)(kong)制(zhi)(zhi)、計(ji)(ji)算(suan)機(ji)(ji)等諸多(duo)技(ji)(ji)術(shu)(shu)領域，整(zheng)體(ti)控(kong)(kong)(kong)制(zhi)(zhi)系(xi)(xi)(xi)統(tong)(tong)由MES生(sheng)(sheng)(sheng)(sheng)(sheng)產(chan)管理系(xi)(xi)(xi)統(tong)(tong)、WINCC監控(kong)(kong)(kong)系(xi)(xi)(xi)統(tong)(tong)、主(zhu)要PLC和(he)(he)下位(wei)PLC通(tong)過網(wang)(wang)絡通(tong)訊技(ji)(ji)術(shu)(shu)構(gou)成(cheng)(cheng)(cheng)一個(ge)完整(zheng)的(de)(de)(de)(de)多(duo)級計(ji)(ji)算(suan)機(ji)(ji)控(kong)(kong)(kong)制(zhi)(zhi)系(xi)(xi)(xi)統(tong)(tong)，完成(cheng)(cheng)(cheng)訓練(lian)科(ke)目，使同(tong)學(xue)(xue)(xue)(xue)(xue)們掌(zhang)握(wo)(wo)FMS的(de)(de)(de)(de)基(ji)本組成(cheng)(cheng)(cheng)和(he)(he)基(ji)本原理，讓學(xue)(xue)(xue)(xue)(xue)生(sheng)(sheng)(sheng)(sheng)(sheng)全(quan)面掌(zhang)握(wo)(wo)機(ji)(ji)電(dian)一體(ti)化(hua)技(ji)(ji)術(shu)(shu)的(de)(de)(de)(de)應用開發(fa)和(he)(he)集成(cheng)(cheng)(cheng)技(ji)(ji)術(shu)(shu)，幫助學(xue)(xue)(xue)(xue)(xue)生(sheng)(sheng)(sheng)(sheng)(sheng)從系(xi)(xi)(xi)統(tong)(tong)整(zheng)體(ti)角度去認(ren)識系(xi)(xi)(xi)統(tong)(tong)各組成(cheng)(cheng)(cheng)部(bu)分，從而(er)(er)掌(zhang)握(wo)(wo)機(ji)(ji)電(dian)控(kong)(kong)(kong)制(zhi)(zhi)系(xi)(xi)(xi)統(tong)(tong)的(de)(de)(de)(de)組成(cheng)(cheng)(cheng)、功(gong)能(neng)及控(kong)(kong)(kong)制(zhi)(zhi)原理。可以(yi)促進學(xue)(xue)(xue)(xue)(xue)生(sheng)(sheng)(sheng)(sheng)(sheng)在機(ji)(ji)械設(she)計(ji)(ji)、電(dian)氣自(zi)動化(hua)、自(zi)動控(kong)(kong)(kong)制(zhi)(zhi)、機(ji)(ji)器(qi)人技(ji)(ji)術(shu)(shu)、計(ji)(ji)算(suan)機(ji)(ji)技(ji)(ji)術(shu)(shu)、傳(chuan)感器(qi)技(ji)(ji)術(shu)(shu)、數控(kong)(kong)(kong)技(ji)(ji)術(shu)(shu)等方(fang)面的(de)(de)(de)(de)學(xue)(xue)(xue)(xue)(xue)習(xi),并對(dui)電(dian)機(ji)(ji)驅(qu)動及控(kong)(kong)(kong)制(zhi)(zhi)技(ji)(ji)術(shu)(shu)、PLC 控(kong)(kong)(kong)制(zhi)(zhi)系(xi)(xi)(xi)統(tong)(tong)的(de)(de)(de)(de)設(she)計(ji)(ji)與應用、計(ji)(ji)算(suan)機(ji)(ji)網(wang)(wang)絡通(tong)信技(ji)(ji)術(shu)(shu)和(he)(he)現(xian)場(chang)總線(xian)技(ji)(ji)術(shu)(shu)、高級語言(yan)編程等運(yun)用技(ji)(ji)能(neng)得到(dao)實(shi)(shi)際的(de)(de)(de)(de)訓練(lian)，激發(fa)學(xue)(xue)(xue)(xue)(xue)生(sheng)(sheng)(sheng)(sheng)(sheng)的(de)(de)(de)(de)學(xue)(xue)(xue)(xue)(xue)習(xi)興(xing)趣(qu)，使學(xue)(xue)(xue)(xue)(xue)生(sheng)(sheng)(sheng)(sheng)(sheng)的(de)(de)(de)(de)機(ji)(ji)電(dian)系(xi)(xi)(xi)統(tong)(tong)的(de)(de)(de)(de)設(she)計(ji)(ji)、裝配、調試能(neng)力均能(neng)得到(dao)綜合提(ti)高。

本實踐教學系(xi)統是種舉例的FMS柔性生產(chan)培(pei)訓系(xi)統，它由上(shang)料機單(dan)(dan)位(wei)(wei)、查重分貨單(dan)(dan)位(wei)(wei)、貨物搬運(yun)單(dan)(dan)位(wei)(wei)、電(dian)腦數控粗加工(gong)單(dan)(dan)位(wei)(wei)、圖案治理(li)單(dan)(dan)位(wei)(wei)、儀器人(ren)裝(zhuang)配圖單(dan)(dan)位(wei)(wei)、條型(xing)碼(ma)區分單(dan)(dan)位(wei)(wei)、運(yun)輸倉配單(dan)(dan)位(wei)(wei)分解成，要裝(zhuang)交(jiao)流變(bian)頻(pin)調壓板(ban)鏈式傳(chuan)送數據線組(zu)成方(fang)形工(gong)作線。以上(shang)單(dan)(dan)位(wei)(wei)均連(lian)接(jie)在實業(ye)鋁型(xing)材主屏幕上(shang)，系(xi)統中(zhong)的物理(li)架構(gou)、高壓電(dian)器把握管路(lu)、施(shi)行單(dan)(dan)位(wei)(wei)幾乎單(dan)(dan)獨，利(li)用實業(ye)標準規范件設計制作。

設定裝置(zhi)主站(zhan)(zhan)所采用(yong)(yong)PLCS7-300(CPU315-2DP)，從(cong)站(zhan)(zhan)采用(yong)(yong)西門子S7-200(CPU224)，各站(zhan)(zhan)之(zhi)間使(shi)用(yong)(yong)ProfiBus-DP傳輸線來(lai)無線通訊，S7-200從(cong)站(zhan)(zhan)主要用(yong)(yong)于控制與驅(qu)動設備層(ceng)，并對現場反饋(kui)的(de)(de)信(xin)號(hao)進行采集(ji)(ji)，S7-300主站(zhan)(zhan)統(tong)(tong)計(ji)資料(liao)(liao)采集(ji)(ji)各從(cong)站(zhan)(zhan)統(tong)(tong)計(ji)資料(liao)(liao)，融(rong)洽各站(zhan)(zhan)行駛，作(zuo)為(wei)PLC的(de)(de)監控視(shi)頻(pin)應用(yong)(yong)程(cheng)序作(zuo)為(wei)統(tong)(tong)計(ji)資料(liao)(liao)，同一時(shi)間整體還裝有企業(ye)(ye)以太(tai)網網絡通訊電源(yuan)模(mo)塊和10.4英寸彩色工業(ye)(ye)觸摸屏(ping)，可以完(wan)成(cheng)系統(tong)(tong)控制網絡的(de)(de)集(ji)(ji)成(cheng)。

該整(zheng)(zheng)體(ti)有pc單(dan)機游戲、聯(lian)機兩樣(yang)運作中方式英文(wen)。在pc單(dan)機游戲經營狀態下(xia)，各(ge)從站(zhan)獨立的自功(gong)(gong)啟動，站(zhan)間還沒有統計(ji)數(shu)據(ju)表格傳(chuan)(chuan)回，參(can)賽者可來(lai)實(shi)行(xing)第三方接線(xian)圖作業，用(yong)(yong)到(dao)S7-200專業化PPI線(xian)纜或ProfiBus統計(ji)數(shu)據(ju)整(zheng)(zheng)體(ti)總線(xian)將編纂(zuan)執行(xing)程序(xu)流(liu)程圖實(shi)行(xing)下(xia)載到(dao)PLC中，并監控(kong)(kong)設(she)備機 視頻(pin)執行(xing)程序(xu)流(liu)程圖自功(gong)(gong)啟動，在聯(lian)機經營狀態下(xia)，整(zheng)(zheng)體(ti)各(ge)從站(zhan)的同時運作中，工(gong)件表面(mian)按(an)序(xu)來(lai)實(shi)行(xing)上料機、查測分類、粗加工(gong)、圖文(wen)查測、電腦人(ren)自功(gong)(gong)搭配、標貼(tie)紙(zhi)、條型碼認別、進庫及貨(huo)物運輸等作業，各(ge)站(zhan)間用(yong)(yong)ProfiBus當場(chang)統計(ji)數(shu)據(ju)整(zheng)(zheng)體(ti)總線(xian)來(lai)實(shi)行(xing)通迅，在主(zhu)站(zhan)的管控(kong)(kong)下(xia)保證 相關的的互鎖、統計(ji)數(shu)據(ju)表格傳(chuan)(chuan)回作業，整(zheng)(zheng)體(ti)中的上位工(gong)業自動化機用(yong)(yong)到(dao)WinCC組態監控(kong)(kong)設(she)備機 視頻(pin)APP，對當場(chang)機 生孩子概況(kuang)來(lai)實(shi)行(xing)情況(kuang)即(ji)時監控(kong)(kong)設(she)備機 視頻(pin)。

設(she)(she)計(ji)(ji)工業化現場圖數(shu)據總線(xian)和條件(jian)的(de)電(dian)力設(she)(she)備(bei)(bei)接口(kou)措施(shi)，使(shi)用RS232、RS485、PPI、MPI、PROFIBUS-DP、TCP/IP多類(lei)通迅措施(shi)。設(she)(she)計(ji)(ji)必備(bei)(bei)多類(lei)組態PC游(you)戲(xi)、程序設(she)(she)計(ji)(ji)PC游(you)戲(xi)、菅(jian)理(li)PC游(you)戲(xi)功能表，如(ru)STEP7、OPC、WINCC神經網絡算(suan)法組態、組排更(geng)換和MES種植菅(jian)理(li)設(she)(she)計(ji)(ji)PC游(you)戲(xi)等，為便于教(jiao)學(xue)法還(huan)配備(bei)(bei)有PLC模型模擬、氣動(dong)平衡模型模擬、多媒(mei)介渠道辦公(gong)室電(dian)子器件(jian)菅(jian)理(li)等PC游(you)戲(xi)。

二、廠品的特點

1. 調(diao)(diao)控(kong)系(xi)統性(xing)(xing)將機(ji)械設備、液壓、不間斷調(diao)(diao)控(kong)、電機(ji)的(de)(de)傳動鏈、傳感(gan)器查重、工業化(hua)設備人(ren)、數控(kong)加工中心調(diao)(diao)控(kong)系(xi)統性(xing)(xing)、PLC以(yi)及工業網絡(luo)控(kong)制技術有機(ji)地進行整合，按照結(jie)構模塊化(hua)，便于組合，可以(yi)完成各(ge)類(lei)單線技能訓(xun)練和綜(zong)合性(xing)(xing)項目訓(xun)練。能較(jiao)好地滿足實(shi)訓(xun)教學、工程訓(xun)練的(de)(de)需要。

2. 體(ti)統(tong)中元(yuan)pcb板均用于合理(li)工業園pcb板，首先國際金前十強新公司(si)（如(ru)歐洲德國的(de)(de)施克(ke)、西門子(zi)PLC、日本(ben)隊SMC、歐姆(mu)龍、日本(ben)三(san)菱等(deng)）工業元(yuan)件，質量可(ke)靠、性能穩定，故障率低，從(cong)而保證學校(xiao)實訓(xun)教學的(de)(de)順利進行。

3. 系(xi)統軟(ruan)件(jian)(jian)軟(ruan)件(jian)(jian)不論(lun)自動化架構依舊控制，都(dou)應用保(bao)持一(yi)致規(gui)范接口方式，含(han)有很高的兼容(rong)和延(yan)伸(shen)性，隨化工(gong)場地枝(zhi)術(shu)性的便捷發(fa)展(zhan)趨勢(shi)，本系(xi)統軟(ruan)件(jian)(jian)軟(ruan)件(jian)(jian)應該也(ye)要緊隨場地枝(zhi)術(shu)性更(geng)新延(yan)伸(shen)，深層次(ci)地能(neng)夠滿足培訓教學活(huo)動的應該。

4. 本程序行(xing)(xing)磨煉學(xue)校(xiao)者打造性的(de)思維力(li)和自己(ji)動手專(zhuan)業能力(li)，學(xue)校(xiao)者行(xing)(xing)利用本程序從(cong)機(ji)械設(she)備拆裝、電(dian)子商(shang)務(wu)設(she)定、接線方(fang)法(fa)、PLC編(bian)程與調試、現場總線組建與維修等方(fang)面進行(xing)(xing)工程訓練。

三、枝術功能

1. ;輸出(chu)供(gong)電：三相四線(xian)制(zhi)四線(xian)～380V±10% 50Hz

2. 運行大(da)環境：的(de)溫度-10℃～+40℃  相對濕度≤85%（25℃） 海拔＜4000m

3. 安裝存儲(chu)空間：＜4.5kVA

4. 外型尺寸(cun)圖：7000mm×4500mm×2400mm

5. ;衛(wei)生的維護：具備有(you)漏電維護，衛(wei)生的包含政府(fu)標(biao)準(zhun)規范