MPS功能式撓性手動化加工線實(shi)踐教(jiao)學(xue)系統(tong)的(六站(zhan))

一、物品概況

板塊式(shi)撓性(xing)(xing)(xing)重(zhong)(zhong)(zhong)(zhong)新化(hua)(hua)(hua)(hua)生育(yu)線實現(xian)課堂(tang)(tang)教學(xue)(xue)研究(jiu)平(ping)臺(tai)都是(shi)種源于先進典型的(de)(de)(de)電(dian)力電(dian)氣一(yi)(yi)鍵(jian)化(hua)(hua)(hua)(hua)分(fen)離(li)式(shi)化(hua)(hua)(hua)(hua)、重(zhong)(zhong)(zhong)(zhong)新化(hua)(hua)(hua)(hua)類(lei)軟件，它是(shi)為角色大專院校(xiao)、幼小(xiao)銜接訓練操作裝(zhuang)置(zhi)(zhi)軟件的(de)(de)(de)等而輕工(gong)(gong)業(ye)化(hua)(hua)(hua)(hua)生產制作加工(gong)(gong)的(de)(de)(de)，它需(xu)要(yao)(yao)機戒打造十(shi)分(fen)重(zhong)(zhong)(zhong)(zhong)新化(hua)(hua)(hua)(hua)、電(dian)力電(dian)氣一(yi)(yi)鍵(jian)化(hua)(hua)(hua)(hua)分(fen)離(li)式(shi)化(hua)(hua)(hua)(hua)、電(dian)力電(dian)氣建筑施(shi)(shi)工(gong)(gong)及重(zhong)(zhong)(zhong)(zhong)新化(hua)(hua)(hua)(hua)、有(you)(you)(you)效(xiao)掌(zhang)(zhang)(zhang)控(kong)(kong)(kong)建筑施(shi)(shi)工(gong)(gong)、測控(kong)(kong)(kong)高技(ji)術(shu)工(gong)(gong)藝設(she)備、計算方式(shi)機有(you)(you)(you)效(xiao)掌(zhang)(zhang)(zhang)控(kong)(kong)(kong)、重(zhong)(zhong)(zhong)(zhong)新有(you)(you)(you)效(xiao)掌(zhang)(zhang)(zhang)控(kong)(kong)(kong)等涉及到(dao)非(fei)(fei)常(chang)靠譜的(de)(de)(de)課堂(tang)(tang)教學(xue)(xue)研究(jiu)和(he)訓練。它類(lei)似(si)輕工(gong)(gong)業(ye)生育(yu)打造工(gong)(gong)地基礎性(xing)(xing)(xing)上又針對于實現(xian)課堂(tang)(tang)教學(xue)(xue)研究(jiu)課堂(tang)(tang)教學(xue)(xue)研究(jiu)來(lai)通(tong)(tong)過了(le)專用結構開發(fa)，突(tu)破(po)了(le)各(ge)種類(lei)型有(you)(you)(you)效(xiao)掌(zhang)(zhang)(zhang)控(kong)(kong)(kong)和(he)建筑施(shi)(shi)工(gong)(gong)實現(xian)性(xing)(xing)(xing)能。 平(ping)臺(tai)由八個站(zhan)(zhan)分(fen)解成(cheng)，各(ge)自(zi)為：裝(zhuang)料檢查測量(liang)站(zhan)(zhan)、來(lai)通(tong)(tong)過搬貨(huo)站(zhan)(zhan)、制作加工(gong)(gong)站(zhan)(zhan)、來(lai)通(tong)(tong)過搬貨(huo)施(shi)(shi)工(gong)(gong)站(zhan)(zhan)、施(shi)(shi)工(gong)(gong)站(zhan)(zhan)和(he)定(ding)義站(zhan)(zhan)，有(you)(you)(you)效(xiao)掌(zhang)(zhang)(zhang)控(kong)(kong)(kong)平(ping)臺(tai)需(xu)要(yao)(yao)所采用西門子裝(zhuang)置(zhi)(zhi)軟件、西門子的(de)(de)(de)PLC來(lai)通(tong)(tong)過有(you)(you)(you)效(xiao)掌(zhang)(zhang)(zhang)控(kong)(kong)(kong)，具良好(hao)的(de)(de)(de)撓性(xing)(xing)(xing)，即每站(zhan)(zhan)有(you)(you)(you)幾套PLC有(you)(you)(you)效(xiao)掌(zhang)(zhang)(zhang)控(kong)(kong)(kong)平(ping)臺(tai)獨自(zi)有(you)(you)(you)效(xiao)掌(zhang)(zhang)(zhang)控(kong)(kong)(kong)，在(zai)單獨的(de)(de)(de)訓練達成(cheng)后后，又需(xu)要(yao)(yao)將鄰邊的(de)(de)(de)兩(liang)站(zhan)(zhan)、三(san)站(zhan)(zhan)…必(bi)定(ding)會六站(zhan)(zhan)連在(zai)合(he)為合(he)一(yi)(yi)，練習較為復雜平(ping)臺(tai)的(de)(de)(de)結構開發(fa)、施(shi)(shi)工(gong)(gong)、語言(yan)編(bian)程、校(xiao)正和(he)整體自(zi)動運行(xing)。 平(ping)臺(tai)涉及到(dao)了(le)電(dian)力電(dian)氣一(yi)(yi)鍵(jian)化(hua)(hua)(hua)(hua)分(fen)離(li)式(shi)化(hua)(hua)(hua)(hua)非(fei)(fei)常(chang)靠譜中的(de)(de)(de)氣動系(xi)統、直流(liu)電(dian)機驅動器(qi)程序(xu)與有(you)(you)(you)效(xiao)掌(zhang)(zhang)(zhang)控(kong)(kong)(kong)、PLC、感應器(qi)器(qi)等許多有(you)(you)(you)效(xiao)掌(zhang)(zhang)(zhang)控(kong)(kong)(kong)高技(ji)術(shu)工(gong)(gong)藝設(she)備，需(xu)要(yao)(yao)涉及到(dao)非(fei)(fei)常(chang)靠譜小(xiao)學(xue)(xue)生來(lai)通(tong)(tong)過建筑施(shi)(shi)工(gong)(gong)實現(xian)、課程體系(xi)結構開發(fa)及初崗前培圳位(wei)的(de)(de)(de)建筑施(shi)(shi)工(gong)(gong)高技(ji)術(shu)工(gong)(gong)藝設(she)備師來(lai)通(tong)(tong)過訓練。

二、高技術完成指標

1.輸人電(dian)源適(shi)配器：單相(xiang)電(dian)四(si)線～220V±10% 50Hz

2.工作中區(qu)域(yu)環境：溫(wen)度表-10℃～+40℃ 相對于室內(nei)濕(shi)度＜85%(25℃) 海(hai)拔高度＜4000m

3.傳動裝(zhuang)置使用量(liang)：＜1.0kVA

4.一(yi)整臺(tai)機器的尺碼：2400m×1700mm×1400mm

三、系統軟件組成

1.設(she)計(ji)的系統配(pei)置由六大站組合而(er)成

（1） 放料(liao)(liao)(liao)機檢則(ze)站 由料(liao)(liao)(liao)桶(tong)、倒轉臺、導料(liao)(liao)(liao)公司、三視圖扭力(li)滾(gun)針軸承、零(ling)件(jian)滑道、改(gai)善優(you)化器(qi)、運算電(dian)解(jie)電(dian)容旋(xuan)鈕(niu)、檢則(ze)零(ling)件(jian)和樣色(se)判斷光電(dian)旋(xuan)鈕(niu)、旋(xuan)鈕(niu)電(dian)原、可代碼(ma)編程序操作器(qi)、按鈕(niu)圖片、I/O主(zhu)板(ban)數據接(jie)口板(ban)、電(dian)訊主(zhu)板(ban)數據接(jie)口板(ban)、機電(dian)網孔板(ban)、直(zhi)流電(dian)源(yuan)減(jian)慢速度馬達、電(dian)磁振動(dong)器(qi)閥及氣閥構造(zao)，主(zhu)耍提交將零(ling)件(jian)從傳輸放料(liao)(liao)(liao)機臺分(fen)別送(song)過來檢則(ze)辦(ban)公桌，改(gai)善優(you)化器(qi)將零(ling)件(jian)改(gai)善并檢則(ze)零(ling)件(jian)樣色(se)。

（2） 貨(huo)物(wu)搬運站 由機制手、橫臂、倒轉(zhuan)臺、縮放氣門(men)、操(cao)縱開關(guan)供(gong)電、可c語(yu)言編程序(xu)操(cao)縱器、開關(guan)按鈕、I/O界(jie)面(mian)板、通信網絡界(jie)面(mian)板、電氣成套網孔板、不同種類電磁振動器閥(fa)及氣門(men)組合，具(ju)體完全(quan)將零(ling)部件從上站搬至下一趟。

（3） 工(gong)(gong)藝(yi)站(zhan) 由(you)6運行(xing)(xing)臺(tai)(tai)面補償器(qi)運行(xing)(xing)臺(tai)(tai)、普(pu)通(tong)彈簧庫（3種普(pu)通(tong)彈簧）、生降式(shi)工(gong)(gong)藝(yi)程序、工(gong)(gong)藝(yi)構件、查測(ce)構件、步(bu)進調速(su)直流(liu)無刷電(dian)機安裝保持(chi)(chi)器(qi)安裝保持(chi)(chi)器(qi)、三相(xiang)調速(su)直流(liu)無刷電(dian)機步(bu)進調速(su)直流(liu)無刷電(dian)機安裝保持(chi)(chi)器(qi)調速(su)直流(liu)無刷電(dian)機（6A）、光(guang)電(dian)材料感測(ce)器(qi)器(qi)、貼近(jin)旋鈕、旋鈕供電(dian)、品面阻力的(de)軸承、可程序編寫序保持(chi)(chi)器(qi)、按健、I/Ousb插孔(kong)板、電(dian)器(qi)設備網(wang)孔(kong)板、數據(ju)通(tong)訊usb插孔(kong)板、直流(liu)電(dian)壓低速(su)調速(su)直流(liu)無刷電(dian)機、很多款(kuan)式(shi)電(dian)磁(ci)爐閥及氣(qi)式(shi)成分(fen)，補償器(qi)運行(xing)(xing)臺(tai)(tai)有三個補償器(qi)運行(xing)(xing)臺(tai)(tai)面，工(gong)(gong)藝(yi)站(zhan)其主要(yao)達成鋁件的(de)工(gong)(gong)藝(yi)（打孔(kong)、銑孔(kong)），相(xiang)結行(xing)(xing)鋁件查測(ce)。

（4） 搬動按照站 由(you)直線運(yun)動工做(zuo)臺、建筑塔吊臂、自動化手、齒輪齒輪傳動齒條齒輪傳動、工業(ye)導軌、開(kai)(kai)(kai)關按健(jian)24v電源、可代碼編程序管控器、按健(jian)、I/O電源標準(zhun)(zhun)接(jie)口板(ban)、通(tong)訊設備電源標準(zhun)(zhun)接(jie)口板(ban)、電力(li)電氣網孔板(ban)、許多結構(gou)類型電滋(zi)閥及(ji)液壓泵(beng)組(zu)成了，最主要完整(zheng)將(jiang)上(shang)站零部(bu)件拿開(kai)(kai)(kai)放按照工作平臺，將(jiang)安裝好零部(bu)件拿開(kai)(kai)(kai)放手站。

（5） 進(jin)(jin)行(xing)重(zhong)新進(jin)(jin)行(xing)安裝(zhuang)站 由吸(xi)盤廠(chang)家(jia)手(shou)、搖背配(pei)件、選轉標準氣(qi)門(men)、礦倉換(huan)位配(pei)件、產品開售配(pei)件、真空箱再次等離子發生器、轉換(huan)開關(guan)主機(ji)電(dian)源、可程序編程序把控器、按鍵、I/O接口(kou)標準協(xie)議(yi)板(ban)、數(shu)據通訊接口(kou)標準協(xie)議(yi)板(ban)、電(dian)力網孔板(ban)、多(duo)種(zhong)多(duo)樣(yang)內型電(dian)磁(ci)感應閥及標準氣(qi)門(men)組成，核心(xin)做好進(jin)(jin)行(xing)要進(jin)(jin)行(xing)重(zhong)新進(jin)(jin)行(xing)安裝(zhuang)產品的礦倉，將(jiang)產品從礦倉中開售，將(jiang)產品進(jin)(jin)行(xing)重(zhong)新進(jin)(jin)行(xing)安裝(zhuang)合理。

（6） 幾(ji)大(da)類(lei)(lei)站 由滾珠(zhu)絲桿螺母、滑桿上(shang)線零(ling)配件、幾(ji)大(da)類(lei)(lei)料罐、步進能(neng)夠器電(dian)(dian)動機(ji)電(dian)(dian)動機(ji)、步進能(neng)夠器電(dian)(dian)動機(ji)能(neng)夠器、電(dian)(dian)感調節器器、圖標電(dian)(dian)源(yuan)線、可代碼序把控好器、圖標、I/O插孔(kong)板(ban)、電(dian)(dian)力插孔(kong)板(ban)、機(ji)械網孔(kong)板(ban)、幾(ji)品型電(dian)(dian)磁振(zhen)動器閥及氣(qi)門(men)組成的(de)，最主(zhu)要的(de)達到按軸(zhou)內型幾(ji)大(da)類(lei)(lei)，將軸(zhou)類(lei)(lei)推入(ru)料罐。

四、調控整體

表明(ming)用戶組(zu)需求分析自選歐(ou)姆龍(long)、西門子系統PLC主機電(dian)源(yuan)：

PLC：

項目編(bian)號 站(zhan)名 主機(ji)電源 規格參數 備注欄

裝料檢查測量(liang)(liang)(liang)站(zhan)(zhan)(zhan) CPU226 24路(lu)(lu)金(jin)(jin)額量(liang)(liang)(liang)鍵(jian)(jian)(jian)入(ru)(ru)(ru)/16路(lu)(lu)繼電(dian)熱器模(mo)(mo)擬(ni)(ni)模(mo)(mo)擬(ni)(ni)輸(shu)入(ru)(ru)(ru)導(dao)出電(dian)壓(ya) 幫運站(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)金(jin)(jin)額量(liang)(liang)(liang)鍵(jian)(jian)(jian)入(ru)(ru)(ru)/10路(lu)(lu)繼電(dian)熱器模(mo)(mo)擬(ni)(ni)模(mo)(mo)擬(ni)(ni)輸(shu)入(ru)(ru)(ru)導(dao)出電(dian)壓(ya) 加工(gong)廠站(zhan)(zhan)(zhan) CPU224+EM223 14路(lu)(lu)金(jin)(jin)額量(liang)(liang)(liang)鍵(jian)(jian)(jian)入(ru)(ru)(ru)/10路(lu)(lu)結(jie)晶(jing)管模(mo)(mo)擬(ni)(ni)模(mo)(mo)擬(ni)(ni)輸(shu)入(ru)(ru)(ru)導(dao)出電(dian)壓(ya) 結(jie)晶(jing)管型(xing) 進行(xing)(xing)連(lian)接(jie)站(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)金(jin)(jin)額量(liang)(liang)(liang)鍵(jian)(jian)(jian)入(ru)(ru)(ru)/10路(lu)(lu)繼電(dian)熱器模(mo)(mo)擬(ni)(ni)模(mo)(mo)擬(ni)(ni)輸(shu)入(ru)(ru)(ru)導(dao)出電(dian)壓(ya) 進行(xing)(xing)連(lian)接(jie)幫運站(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)金(jin)(jin)額量(liang)(liang)(liang)鍵(jian)(jian)(jian)入(ru)(ru)(ru)/10路(lu)(lu)繼電(dian)熱器模(mo)(mo)擬(ni)(ni)模(mo)(mo)擬(ni)(ni)輸(shu)入(ru)(ru)(ru)導(dao)出電(dian)壓(ya) 劃(hua)分站(zhan)(zhan)(zhan) CPU224 14路(lu)(lu)金(jin)(jin)額量(liang)(liang)(liang)鍵(jian)(jian)(jian)入(ru)(ru)(ru)/10路(lu)(lu)結(jie)晶(jing)管模(mo)(mo)擬(ni)(ni)模(mo)(mo)擬(ni)(ni)輸(shu)入(ru)(ru)(ru)導(dao)出電(dian)壓(ya) 結(jie)晶(jing)管型(xing) 傳輸(shu)線的結(jie)構用到RS485wifi網絡電(dian)力，使各站(zhan)(zhan)(zhan)之(zhi)中的設定資訊和(he)狀況的數據都可以實時的上下(xia)級互轉(zhuan)。每站(zhan)(zhan)(zhan)均配PC/PPI程序(xu)編寫電(dian)覽一截。

三菱數控系統：

編號 站名 主機設備 金橋銅(tong)業(ye)跨接線的截面積大小 微信備注

裝料檢(jian)側站 FX2N-48MR 24路(lu)金(jin)額(e)量(liang)(liang)進(jin)(jin)入/24路(lu)繼小(xiao)家電(dian)導(dao)出(chu)(chu)(chu)的(de) 搬動(dong)站 FX2N-48MR 24路(lu)金(jin)額(e)量(liang)(liang)進(jin)(jin)入/24路(lu)繼小(xiao)家電(dian)導(dao)出(chu)(chu)(chu)的(de) 生產(chan)站 FX2N-48MT 24路(lu)金(jin)額(e)量(liang)(liang)進(jin)(jin)入/24路(lu)硫(liu)(liu)化鋅(xin)管(guan)導(dao)出(chu)(chu)(chu)的(de) 硫(liu)(liu)化鋅(xin)管(guan)型(xing) 安(an)(an)轉站 FX2N-48MR 24路(lu)金(jin)額(e)量(liang)(liang)進(jin)(jin)入/24路(lu)繼小(xiao)家電(dian)導(dao)出(chu)(chu)(chu)的(de) 安(an)(an)轉搬動(dong)站 FX2N-48MR 24路(lu)金(jin)額(e)量(liang)(liang)進(jin)(jin)入/24路(lu)繼小(xiao)家電(dian)導(dao)出(chu)(chu)(chu)的(de) 歸類站 FX2N-48MT 24路(lu)金(jin)額(e)量(liang)(liang)進(jin)(jin)入/24路(lu)硫(liu)(liu)化鋅(xin)管(guan)導(dao)出(chu)(chu)(chu)的(de) 硫(liu)(liu)化鋅(xin)管(guan)型(xing) 傳輸線(xian)構造主要采用西門子RS485網路(lu)溝通，使各站兩者(zhe)之間的(de)有效(xiao)控(kong)制信息(xi)查詢和睡眠狀態統計資料要能進(jin)(jin)行(xing)互為對調。每(mei)站均(jun)配SC-09編譯程序電(dian)線(xian)半(ban)根。

五、實踐樓盤

1. 了解到傳(chuan)紅外感應(ying)器器的用

2. 留意(yi)氣動式電氣元件的適(shi)用

3. 把握PLC調(diao)(diao)控(kong)水平 信息模塊式柔軟性自行化(hua)加(jia)工(gong)線實(shi)(shi)踐(jian)教學(xue)設備性五個(ge)作(zuo)業站自身(shen)都(dou)下有套PLC服(fu)務(wu)(wu)器主(zhu)機，可拆成五個(ge)充分自由的作(zuo)業站做出實(shi)(shi)踐(jian)教學(xue)，在對各標段加(jia)工(gong)技術和不間(jian)斷(duan)調(diao)(diao)控(kong)設備性的制成記住后，完成任務(wu)(wu)PLC程序設計可完成任務(wu)(wu)： PLC大(da)多電腦指令學(xue)習(xi)了(le)解和真(zhen)正使用

(1) 機系統(tong)錯誤代碼查重 (2) 鋼(gang)(gang)(gang)件(jian)上料機程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)度(du)(du)流(liu)(liu)(liu)(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)圖(tu)(tu)(tu)設(she)(she)定(ding)(ding)(ding) (3) 鋼(gang)(gang)(gang)件(jian)進(jin)行貨物(wu)運輸程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)度(du)(du)流(liu)(liu)(liu)(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)圖(tu)(tu)(tu)設(she)(she)定(ding)(ding)(ding) (4) 鋼(gang)(gang)(gang)件(jian)查重程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)度(du)(du)流(liu)(liu)(liu)(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)圖(tu)(tu)(tu)設(she)(she)定(ding)(ding)(ding) (5) 鋼(gang)(gang)(gang)件(jian)進(jin)行貨物(wu)運輸配(pei)置程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)度(du)(du)流(liu)(liu)(liu)(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)圖(tu)(tu)(tu)設(she)(she)定(ding)(ding)(ding) (6) 鋼(gang)(gang)(gang)件(jian)配(pei)置程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)度(du)(du)流(liu)(liu)(liu)(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)圖(tu)(tu)(tu)設(she)(she)定(ding)(ding)(ding) (7) 鋼(gang)(gang)(gang)件(jian)等級分類程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)度(du)(du)流(liu)(liu)(liu)(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)圖(tu)(tu)(tu)設(she)(she)定(ding)(ding)(ding) (8) 多事情(qing)工位器具(ju)程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)度(du)(du)流(liu)(liu)(liu)(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)圖(tu)(tu)(tu)設(she)(she)定(ding)(ding)(ding) (9) 事情(qing)單(dan)元高速聯網程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)度(du)(du)流(liu)(liu)(liu)(liu)程(cheng)(cheng)(cheng)(cheng)(cheng)(cheng)圖(tu)(tu)(tu)設(she)(she)定(ding)(ding)(ding) (10) 伺服電機馬(ma)達(da)電機馬(ma)達(da)帶(dai)動設(she)(she)定(ding)(ding)(ding)

4. 電力(li)把握整體重新安(an)裝(zhuang)按裝(zhuang)

5. 設備軟件安裝校正

6. 變頻電(dian)動(dong)機控(kong)制校準(zhun)

7. 系統的維持(chi)和內部故障論文(wen)檢測技術