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MPS模(mo)塊(kuai)圖片式柔性fpc線路(lu)板(ban)會工(gong)業自動(dong)化出產線實(shi)踐設計(六站)
一、產品論述
摸塊(kuai)式主動(dong)fpc線路板半(ban)(ban)一(yi)鍵(jian)化(hua)整(zheng)(zheng)體(ti)(ti)生育線實(shi)行(xing)整(zheng)(zheng)體(ti)(ti)有的(de)(de)是種(zhong)而(er)(er)言先進典型的(de)(de)機(ji)(ji)(ji)械設(she)(she)備(bei)(bei)廠(chang)設(she)(she)備(bei)(bei)集(ji)成化(hua)、半(ban)(ban)一(yi)鍵(jian)化(hua)整(zheng)(zheng)體(ti)(ti)類的(de)(de)產品，它(ta)是為職業(ye)(ye)學(xue)(xue)校、授課(ke)(ke)(ke)學(xue)(xue)業(ye)(ye)訓(xun)練公司等(deng)而(er)(er)研究的(de)(de)，它(ta)符合機(ji)(ji)(ji)械設(she)(she)備(bei)(bei)廠(chang)造成廠(chang)舉例半(ban)(ban)一(yi)鍵(jian)化(hua)整(zheng)(zheng)體(ti)(ti)、機(ji)(ji)(ji)械設(she)(she)備(bei)(bei)廠(chang)設(she)(she)備(bei)(bei)集(ji)成化(hua)、電力(li)設(she)(she)備(bei)(bei)項(xiang)(xiang)(xiang)目(mu)水(shui)(shui)利(li)(li)及(ji)半(ban)(ban)一(yi)鍵(jian)化(hua)整(zheng)(zheng)體(ti)(ti)、控(kong)(kong)(kong)(kong)住(zhu)(zhu)項(xiang)(xiang)(xiang)目(mu)水(shui)(shui)利(li)(li)、測控(kong)(kong)(kong)(kong)模式、計(ji)算方(fang)式機(ji)(ji)(ji)控(kong)(kong)(kong)(kong)住(zhu)(zhu)、半(ban)(ban)一(yi)鍵(jian)控(kong)(kong)(kong)(kong)住(zhu)(zhu)等(deng)想關(guan)幫(bang)著的(de)(de)授課(ke)(ke)(ke)和學(xue)(xue)業(ye)(ye)訓(xun)練。它(ta)比較敏感工(gong)(gong)業(ye)(ye)化(hua)生育造成廠(chang)現象根(gen)本上(shang)又(you)對應實(shi)行(xing)授課(ke)(ke)(ke)展(zhan)(zhan)開(kai)(kai)了(le)幫(bang)著設(she)(she)置，進階了(le)繁多控(kong)(kong)(kong)(kong)住(zhu)(zhu)和項(xiang)(xiang)(xiang)目(mu)水(shui)(shui)利(li)(li)實(shi)行(xing)效果(guo)。 整(zheng)(zheng)體(ti)(ti)由(you)七個(ge)(ge)(ge)站(zhan)構成的(de)(de)，分(fen)開(kai)(kai) 為：裝(zhuang)料檢驗(yan)站(zhan)、幫(bang)運(yun)站(zhan)、激光(guang)加工(gong)(gong)站(zhan)、幫(bang)運(yun)裝(zhuang)站(zhan)、裝(zhuang)站(zhan)和各類站(zhan)，控(kong)(kong)(kong)(kong)住(zhu)(zhu)整(zheng)(zheng)體(ti)(ti)能(neng)(neng)能(neng)(neng)選(xuan)購(gou)西門子PLC、三菱數控(kong)(kong)(kong)(kong)軟件的(de)(de)PLC展(zhan)(zhan)開(kai)(kai)控(kong)(kong)(kong)(kong)住(zhu)(zhu)，具良好(hao)的(de)(de)主動(dong)fpc線路板，即每站(zhan)分(fen)別開(kai)(kai)發一(yi)套PLC控(kong)(kong)(kong)(kong)住(zhu)(zhu)整(zheng)(zheng)體(ti)(ti)獨(du)有控(kong)(kong)(kong)(kong)住(zhu)(zhu)，在(zai)(zai)一(yi)個(ge)(ge)(ge)學(xue)(xue)業(ye)(ye)訓(xun)練達到之后，又(you)能(neng)(neng)能(neng)(neng)將之間的(de)(de)兩站(zhan)、三站(zhan)…若能(neng)(neng)六站(zhan)連在(zai)(zai)一(yi)個(ge)(ge)(ge)，學(xue)(xue)業(ye)(ye)冗雜整(zheng)(zheng)體(ti)(ti)的(de)(de)設(she)(she)置、裝(zhuang)、編寫程序、調(diao)校和整(zheng)(zheng)個(ge)(ge)(ge)機(ji)(ji)(ji)器作業(ye)(ye)。 整(zheng)(zheng)體(ti)(ti)包括了(le)機(ji)(ji)(ji)械設(she)(she)備(bei)(bei)廠(chang)設(she)(she)備(bei)(bei)集(ji)成化(hua)幫(bang)著中的(de)(de)自動(dong)、減(jian)速機(ji)(ji)(ji)驅使與控(kong)(kong)(kong)(kong)住(zhu)(zhu)、PLC、傳(chuan)壓力(li)傳(chuan)感器器等(deng)各種(zhong)各樣控(kong)(kong)(kong)(kong)住(zhu)(zhu)模式，符合想關(guan)幫(bang)著的(de)(de)學(xue)(xue)生展(zhan)(zhan)開(kai)(kai)項(xiang)(xiang)(xiang)目(mu)水(shui)(shui)利(li)(li)實(shi)行(xing)、課(ke)(ke)(ke)堂(tang)設(she)(she)置及(ji)初入崗位的(de)(de)項(xiang)(xiang)(xiang)目(mu)水(shui)(shui)利(li)(li)模式人(ren)工(gong)(gong)展(zhan)(zhan)開(kai)(kai)學(xue)(xue)業(ye)(ye)訓(xun)練。
二、技術工藝標準
1.插(cha)入供電：單相(xiang)電二(er)線～220V±10% 50Hz
2.工(gong)作上大(da)環(huan)境：水溫(wen)-10℃～+40℃ 相(xiang)比較氣溫(wen)＜85%(25℃) 平均海(hai)拔(ba)＜4000m
3.部件體積：＜1.0kVA
4.機床尺(chi)寸：2400m×1700mm×1400mm
三、系統化組合而成
1.軟件系(xi)統的來(lai)源(yuan)于由三個站組合成
（1） 放料(liao)(liao)測(ce)試站 由料(liao)(liao)倉、傾動(dong)臺(tai)、導料(liao)(liao)構造、剖(pou)面阻力的軸(zhou)承、鑄(zhu)件(jian)滑道、提拔(ba)發展提拔(ba)裝置、數值(zhi)電解電容圖標(biao)(biao)圖標(biao)(biao)、測(ce)試鑄(zhu)件(jian)和顏色(se)搭(da)配等等識別光電技術(shu)圖標(biao)(biao)圖標(biao)(biao)、圖標(biao)(biao)圖標(biao)(biao)電、可(ke)c語言(yan)編程序管理(li)器、圖標(biao)(biao)、I/O接(jie)頭(tou)板(ban)、數據(ju)通訊接(jie)頭(tou)板(ban)、機械網孔板(ban)、直流電源減速運動(dong)減速機、磁感應閥及(ji)標(biao)(biao)準氣缸(gang)組成了，關鍵結束將鑄(zhu)件(jian)從傳送數據(ju)放料(liao)(liao)臺(tai)按序帶到(dao)測(ce)試流水線工，提拔(ba)發展提拔(ba)裝置將鑄(zhu)件(jian)提拔(ba)并測(ce)試鑄(zhu)件(jian)顏色(se)搭(da)配等等。
（2） 搬卸站(zhan)(zhan) 由物理手、橫(heng)臂、轉(zhuan)動氣(qi)(qi)式(shi)臺、轉(zhuan)動氣(qi)(qi)式(shi)、按鈕開關(guan)(guan)(guan)電(dian)源開關(guan)(guan)(guan)、可(ke)編學習序管控器、按鈕開關(guan)(guan)(guan)、I/O接頭(tou)板、通訊網(wang)接頭(tou)板、電(dian)力電(dian)氣(qi)(qi)網(wang)孔(kong)板、很多內(nei)型(xing)(xing)型(xing)(xing)電(dian)磁能閥及氣(qi)(qi)式(shi)構造，重點提交將鏜孔(kong)從上(shang)站(zhan)(zhan)搬至下站(zhan)(zhan)臺。
（3） 手(shou)(shou)(shou)工(gong)工(gong)做(zuo)廠(chang)(chang)站(zhan) 由6卡(ka)位換向(xiang)辦公(gong)臺、刀柄庫（3種刀柄）、升縮式手(shou)(shou)(shou)工(gong)工(gong)做(zuo)廠(chang)(chang)體統(tong)、手(shou)(shou)(shou)工(gong)工(gong)做(zuo)廠(chang)(chang)配置文件、檢驗配置文件、步(bu)進驅動器同步(bu)調(diao)速(su)(su)電(dian)(dian)機(ji)能夠器、三相同步(bu)調(diao)速(su)(su)電(dian)(dian)機(ji)步(bu)進驅動器同步(bu)調(diao)速(su)(su)電(dian)(dian)機(ji)同步(bu)調(diao)速(su)(su)電(dian)(dian)機(ji)（6A）、光(guang)電(dian)(dian)技(ji)術感應器器、說出觸點開關(guan)開關(guan)按(an)鈕、觸點開關(guan)開關(guan)按(an)鈕供電(dian)(dian)、剖面扭力輪(lun)轂軸(zhou)承、可程序編程序掌控(kong)器、開關(guan)按(an)鈕、I/O插(cha)孔(kong)(kong)板、電(dian)(dian)網(wang)孔(kong)(kong)板、聯系插(cha)孔(kong)(kong)板、整流(liu)減慢速(su)(su)度同步(bu)調(diao)速(su)(su)電(dian)(dian)機(ji)、很多款式電(dian)(dian)磁振動器閥及汽缸組合，換向(xiang)辦公(gong)臺有7個(ge)飛(fei)速(su)(su)轉動卡(ka)位，手(shou)(shou)(shou)工(gong)工(gong)做(zuo)廠(chang)(chang)站(zhan)重點完畢鋼(gang)件的手(shou)(shou)(shou)工(gong)工(gong)做(zuo)廠(chang)(chang)（鉆孔(kong)(kong)設備、銑(xian)孔(kong)(kong)），齊頭并進行鋼(gang)件檢驗。
（4） 搬動(dong)布置站(zhan) 由直線運(yun)(yun)動(dong)運(yun)(yun)轉臺(tai)、起重(zhong)機(ji)臂、機(ji)械性手(shou)、小齒(chi)輪齒(chi)條傳送、工(gong)業品導軌、啟閉主機(ji)電(dian)(dian)源、可程序編(bian)寫(xie)序操控器(qi)、按健、I/O音(yin)(yin)頻接口標準(zhun)(zhun)板(ban)、通訊網音(yin)(yin)頻接口標準(zhun)(zhun)板(ban)、電(dian)(dian)器(qi)網孔板(ban)、很多玩法(fa)型電(dian)(dian)磁爐閥及(ji)標準(zhun)(zhun)氣(qi)缸構成，一般做(zuo)好將(jiang)上(shang)站(zhan)軸(zhou)類零件(jian)手(shou)拿著放(fang)上(shang)布置網上(shang)平臺(tai)，將(jiang)裝完(wan)軸(zhou)類零件(jian)手(shou)拿著放(fang)下來站(zhan)。
（5） 布置站 由吸(xi)盤設(she)備手、連桿結構(gou)件(jian)、360度旋轉氣式、礦倉(cang)換位結構(gou)件(jian)、零(ling)件(jian)投(tou)入市場(chang)結構(gou)件(jian)、真(zhen)空系(xi)統造成(cheng)(cheng)器、觸點開關供電、可編(bian)譯程序序管(guan)理器、按鈕(niu)圖片(pian)、I/O插(cha)口性質板(ban)、數(shu)據通訊插(cha)口性質板(ban)、電力電氣網孔板(ban)、多(duo)個性質電磁爐(lu)閥及(ji)氣式組成(cheng)(cheng)，主要順利完成(cheng)(cheng)選(xuan)澤要布置零(ling)件(jian)的礦倉(cang)，將零(ling)件(jian)從礦倉(cang)中(zhong)投(tou)入市場(chang)，將零(ling)件(jian)布置合(he)格。
（6） 多種(zhong)型(xing)(xing)號站 由滾珠絲桿、滑桿發布部位、多種(zhong)型(xing)(xing)號礦倉(cang)、伺服三(san)相電(dian)(dian)機(ji)(ji)三(san)相電(dian)(dian)機(ji)(ji)、伺服三(san)相電(dian)(dian)機(ji)(ji)驅使(shi)器(qi)、電(dian)(dian)感感知器(qi)、主(zhu)機(ji)(ji)電(dian)(dian)源(yuan)開關主(zhu)機(ji)(ji)電(dian)(dian)源(yuan)、可代碼編程序設定器(qi)、圖標、I/O插(cha)口板、通(tong)信技(ji)術插(cha)口板、組合(he)件(jian)網(wang)孔(kong)板、好幾類(lei)別型(xing)(xing)渦流閥及(ji)氣閥構造，注意順利完成按軸(zhou)類(lei)零(ling)件(jian)多種(zhong)型(xing)(xing)號多種(zhong)型(xing)(xing)號，將(jiang)軸(zhou)類(lei)零(ling)件(jian)推入(ru)礦倉(cang)。
四、把握操作系統
據玩(wan)家消費需求能選simens、三凌系列作品(pin)PLC機箱(xiang)：
西門子PLC：
序(xu)列號 站(zhan)名 臺式主機(ji) 型號規格 微信備注
送料檢則站(zhan) CPU226 24路(lu)(lu)(lu)加(jia)(jia)(jia)數(shu)9量(liang)設(she)置(zhi)(zhi)/16路(lu)(lu)(lu)繼電(dian)輸(shu)(shu)進(jin) 貨物(wu)(wu)運送站(zhan) CPU224 14路(lu)(lu)(lu)加(jia)(jia)(jia)數(shu)9量(liang)設(she)置(zhi)(zhi)/10路(lu)(lu)(lu)繼電(dian)輸(shu)(shu)進(jin) 工作站(zhan) CPU224+EM223 14路(lu)(lu)(lu)加(jia)(jia)(jia)數(shu)9量(liang)設(she)置(zhi)(zhi)/10路(lu)(lu)(lu)結(jie)(jie)(jie)(jie)氯(lv)化鈉(na)晶狀(zhuang)(zhuang)體(ti)管輸(shu)(shu)進(jin) 結(jie)(jie)(jie)(jie)氯(lv)化鈉(na)晶狀(zhuang)(zhuang)體(ti)管型 裝(zhuang)設(she)站(zhan) CPU224 14路(lu)(lu)(lu)加(jia)(jia)(jia)數(shu)9量(liang)設(she)置(zhi)(zhi)/10路(lu)(lu)(lu)繼電(dian)輸(shu)(shu)進(jin) 裝(zhuang)設(she)貨物(wu)(wu)運送站(zhan) CPU224 14路(lu)(lu)(lu)加(jia)(jia)(jia)數(shu)9量(liang)設(she)置(zhi)(zhi)/10路(lu)(lu)(lu)繼電(dian)輸(shu)(shu)進(jin) 分為站(zhan) CPU224 14路(lu)(lu)(lu)加(jia)(jia)(jia)數(shu)9量(liang)設(she)置(zhi)(zhi)/10路(lu)(lu)(lu)結(jie)(jie)(jie)(jie)氯(lv)化鈉(na)晶狀(zhuang)(zhuang)體(ti)管輸(shu)(shu)進(jin) 結(jie)(jie)(jie)(jie)氯(lv)化鈉(na)晶狀(zhuang)(zhuang)體(ti)管型 串口通(tong)信(xin)網結(jie)(jie)(jie)(jie)構的按照RS485網上(shang)通(tong)信(xin)網，使各站(zhan)間的調控(kong)大數(shu)據和狀(zhuang)(zhuang)態下大數(shu)據并能實(shi)時公(gong)交相護更換(huan)。每站(zhan)均(jun)配PC/PPI編寫程序(xu)電(dian)線電(dian)纜第一根。
三菱PLC：
順序號(hao) 站名 主機箱 規模 備注名稱
裝料(liao)判斷站(zhan) FX2N-48MR 24路(lu)(lu)(lu)自然數(shu)(shu)(shu)(shu)(shu)量鍵(jian)(jian)入/24路(lu)(lu)(lu)繼(ji)電(dian)(dian)(dian)囂導出(chu)電(dian)(dian)(dian)壓 進(jin)行(xing)(xing)搬(ban)卸(xie)站(zhan) FX2N-48MR 24路(lu)(lu)(lu)自然數(shu)(shu)(shu)(shu)(shu)量鍵(jian)(jian)入/24路(lu)(lu)(lu)繼(ji)電(dian)(dian)(dian)囂導出(chu)電(dian)(dian)(dian)壓 加工廠(chang)站(zhan) FX2N-48MT 24路(lu)(lu)(lu)自然數(shu)(shu)(shu)(shu)(shu)量鍵(jian)(jian)入/24路(lu)(lu)(lu)結(jie)氯(lv)(lv)化鈉(na)多(duo)結(jie)晶體(ti)管導出(chu)電(dian)(dian)(dian)壓 結(jie)氯(lv)(lv)化鈉(na)多(duo)結(jie)晶體(ti)管型(xing) 安(an)(an)轉站(zhan) FX2N-48MR 24路(lu)(lu)(lu)自然數(shu)(shu)(shu)(shu)(shu)量鍵(jian)(jian)入/24路(lu)(lu)(lu)繼(ji)電(dian)(dian)(dian)囂導出(chu)電(dian)(dian)(dian)壓 安(an)(an)轉進(jin)行(xing)(xing)搬(ban)卸(xie)站(zhan) FX2N-48MR 24路(lu)(lu)(lu)自然數(shu)(shu)(shu)(shu)(shu)量鍵(jian)(jian)入/24路(lu)(lu)(lu)繼(ji)電(dian)(dian)(dian)囂導出(chu)電(dian)(dian)(dian)壓 歸類(lei)站(zhan) FX2N-48MT 24路(lu)(lu)(lu)自然數(shu)(shu)(shu)(shu)(shu)量鍵(jian)(jian)入/24路(lu)(lu)(lu)結(jie)氯(lv)(lv)化鈉(na)多(duo)結(jie)晶體(ti)管導出(chu)電(dian)(dian)(dian)壓 結(jie)氯(lv)(lv)化鈉(na)多(duo)結(jie)晶體(ti)管型(xing) 串口(kou)溝通組成主要包括三凌RS485網(wang)絡統計(ji)數(shu)(shu)(shu)(shu)(shu)據溝通，使(shi)各站(zhan)彼此的把控資(zi)料(liao)和方式統計(ji)數(shu)(shu)(shu)(shu)(shu)據可能城(cheng)市熱力圖能夠 更(geng)換。每站(zhan)均(jun)配SC-09程序語言(yan)電(dian)(dian)(dian)纜電(dian)(dian)(dian)線四根。
五、實踐頂目
1. 要了解(jie)感應器器的app
2. 分(fen)析(xi)氣動系統元器件的(de)選(xuan)用
3. 把握好PLC設(she)定枝(zhi)術 組件式主動全自動化化分(fen)娩線培訓設(she)備四個崗位任務(wu)站(zhan)相(xiang)對都很多(duo)套PLC服務(wu)器，可(ke)拆成四個截然獨(du)立空間的崗位任務(wu)站(zhan)開始培訓，在對各(ge)模塊分(fen)娩工藝技術和電氣設(she)備設(she)定設(she)備的分(fen)為(wei)熟練掌握后，借助PLC程序(xu)編寫可(ke)達(da)成： PLC基礎指(zhi)令英文借鑒和現實情況應運
(1) 整體設備(bei)故障測量(liang)工具 (2) 產(chan)(chan)(chan)(chan)品(pin)放料子(zi)(zi)(zi)(zi)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)過(guo)(guo)(guo)程(cheng)(cheng)流程(cheng)(cheng)把(ba)握 (3) 產(chan)(chan)(chan)(chan)品(pin)拆(chai)卸子(zi)(zi)(zi)(zi)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)過(guo)(guo)(guo)程(cheng)(cheng)流程(cheng)(cheng)把(ba)握 (4) 產(chan)(chan)(chan)(chan)品(pin)測量(liang)工具子(zi)(zi)(zi)(zi)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)過(guo)(guo)(guo)程(cheng)(cheng)流程(cheng)(cheng)把(ba)握 (5) 產(chan)(chan)(chan)(chan)品(pin)拆(chai)卸施工子(zi)(zi)(zi)(zi)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)過(guo)(guo)(guo)程(cheng)(cheng)流程(cheng)(cheng)把(ba)握 (6) 產(chan)(chan)(chan)(chan)品(pin)施工子(zi)(zi)(zi)(zi)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)過(guo)(guo)(guo)程(cheng)(cheng)流程(cheng)(cheng)把(ba)握 (7) 產(chan)(chan)(chan)(chan)品(pin)各類子(zi)(zi)(zi)(zi)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)過(guo)(guo)(guo)程(cheng)(cheng)流程(cheng)(cheng)把(ba)握 (8) 多運轉辦公(gong)桌子(zi)(zi)(zi)(zi)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)過(guo)(guo)(guo)程(cheng)(cheng)流程(cheng)(cheng)把(ba)握 (9) 運轉單元尺(chi)寸2.連(lian)接網(wang)絡(luo)子(zi)(zi)(zi)(zi)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)應(ying)(ying)(ying)(ying)用(yong)(yong)(yong)過(guo)(guo)(guo)程(cheng)(cheng)流程(cheng)(cheng)把(ba)握 (10) 步進驅(qu)動器(qi)器(qi)電機馬達驅(qu)動器(qi)把(ba)握
4. 機械自動控(kong)制軟件裝(zhuang)有按裝(zhuang)
5. 自(zi)動化整體連(lian)接調測
6. 電(dian)機馬達驅動器校準
7. 系統化保養和洛天依論文檢測(ce)新技術
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